ICF and the ongoing Thermal Mass Discussion
Last Post 17 Feb 2012 05:03 AM by jmagill. 138 Replies.
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TexasICFUser is Offline
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22 Jan 2012 03:59 PM

http://www.forms.org/images/cmsIT/f...ect(1).pdf

I'm adding this topic because it keeps coming up and taking other threads off course. 

Now that the best performing schools in the US are predominately mass wall systems (see ASHRAE K12 50% solution) - with the best performing school currently utilizing an ICF wall system and operating at 17 kBTU/sqft per year --   I believe this has been put to bed.   Thermal mass is real and the newest charts even show that mass wall (Heat Capacity > 7 BTU/sqft F ---  with R-value X beats a low mass wall with R-value somewhat more than X in all climate zones.  

ORNL states that mass walls performs slightly better with their mass to the inside whereas ICF has it's mass in the middle.   I am not entirely convinced this more immeditate or direct interaction of the mass with the interior might not be better sometimes or in some climates than in others.  Nevertheless, it very well may be true.  However, to equal a typical 6" ICF wall this equivalent wall system is going to have to have an R-20 - R22 exterior insulation with 6" of solid interior unobstructed concrete -- thus matching the R-value and heat capacity of a 6" ICF wall.    Thanks in advance for your thoughts.  Regards.

 

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22 Jan 2012 05:37 PM
The link that you provided to the ICF manufacturers association restated conclusions from the report by VanderWerf (reference 2) that was performed for the Portland Cement Association. In that report comparisons are made for energy use by ICF homes and wood frame homes in similar climates with similar floor areas, all of relatively new construction -- new whenever the undated report was published. There apparently was no effort to match wall insulation R-values! So a house with 2x4 walls with fiberglass that has an R-value of R-11 uses more heating and coolng energy than an ICF house with R-22 walls. Is this conclusion surprising or even interesting?

A more interesting comparison would be to use a fixed budget to spend on a house of the same floor area, and see if the money is better spent on ICF construction or wood frame with a very high R-value, which would be possible since there is a considerable price premium for ICF construction, much of that due to the requirement to use rigid foam rather than cellulose of fiberglass, which are much cheaper per unit R-value. Perhaps you could perform some calculations with BEOpt which has prices for different construction and report back to the group on equal cost houses.

After a brief glance, about the only thing that I saw of interest in the VanderWerf report was Figures 1 and 2 and the comments made relative to those figures. Those figures appear to undermine the thermal mass effect advantage for ICF.
Lee Dodge,
<a href="http://www.ResidentialEnergyLaboratory.com">Residential Energy Laboratory,</a>
in a net-zero source energy modified production house
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22 Jan 2012 06:06 PM
Lee, you make some good points but before I answer can you please read the rest of my post on the very recent ASHRAE report and comment on that as well? Why are the most efficient schools in the US being built out of mass walls and ICF?
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22 Jan 2012 06:19 PM
I don't have a background or interest in schools. Let's take it one item at a time. What is the explanation for Figures 1 and 2 in the VanderWerf report? Those figures appear to undermine the thesis that thermal mass will be a particular advantage in moderate climates. Even though the author is being paid by the Portland Cement Association, he makes the same comment.

Then I would be interested in seeing the BEOpt results for the same size, same cost houses with ICF and wood frames.
Lee Dodge,
<a href="http://www.ResidentialEnergyLaboratory.com">Residential Energy Laboratory,</a>
in a net-zero source energy modified production house
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23 Jan 2012 10:50 AM
TX-
I fail to see what that pdf proves. It claims what we already know. We know mass in buildings, if used correctly, can affect the performance positively. What we do not know, and have yet to see any proof (besides the "old" reports that actually disproves it...) that the sandwich mass in ICF has the mass effect ICFers (you) claim, especially in heating dominate areas which is a great deal of the US. Further more, the ICF case study in the school (which you have to agree the requirements and performance of a school vary greatly compared to homes) does have a high performance level. However how are you sure that the pure insulated levels of the ICF are not playing into it compared to externally insulated mass walls? Code in our area only requires an r13 for CI on mass walls. So that is what we put. Of course if we use an r24 ICF wall it will perform better then an r15 mass wall. Same with frame walls. I do not think anyone on here will disagree with an ICF beating a frame wall with batt or blown insulation. CI and air tightness are playing into it big time, however the thermal mass?
What I want to see is a compared wall assembly built to similar thermal breaks, insulation levels and air tightness of a typical higher cost ICF wall. Better yet I would want to see a double stud r40 wall compared to a typical r24 ICF wall (who many ICFers claim pushing r40s due to the "mass effect"). I already know the results cause we have ones around my area to compare.
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23 Jan 2012 11:15 AM
Posted By Lee Dodge on 22 Jan 2012 05:37 PM
The link that you provided to the ICF manufacturers association restated conclusions from the report by VanderWerf (reference 2) that was performed for the Portland Cement Association. In that report comparisons are made for energy use by ICF homes and wood frame homes in similar climates with similar floor areas, all of relatively new construction -- new whenever the undated report was published. There apparently was no effort to match wall insulation R-values! So a house with 2x4 walls with fiberglass that has an R-value of R-11 uses more heating and coolng energy than an ICF house with R-22 walls. Is this conclusion surprising or even interesting?

A more interesting comparison would be to use a fixed budget to spend on a house of the same floor area, and see if the money is better spent on ICF construction or wood frame with a very high R-value, which would be possible since there is a considerable price premium for ICF construction, much of that due to the requirement to use rigid foam rather than cellulose of fiberglass, which are much cheaper per unit R-value. Perhaps you could perform some calculations with BEOpt which has prices for different construction and report back to the group on equal cost houses.

After a brief glance, about the only thing that I saw of interest in the VanderWerf report was Figures 1 and 2 and the comments made relative to those figures. Those figures appear to undermine the thermal mass effect advantage for ICF.

Lee,

http://stuff.mit.edu/afs/athena/dep...0Homes.pdf

I believe this is P. VanderWerf's report you are referring to.   I looked at figures 1 and 2 and don't see what you are referring to.

Perhaps this paragraph: "There are theoretical reasons to expect that the fractional savings in energy might be different in different climates.  For example, the thermal mass effect should be more pronounced in moderate or warm climates because the outdoor temperature there more often fluctuates about the thermostat set point. Thus fractional heating savings might be greater."

Regarding BEOpt that might be a better task for you since most of my data is emperical.   Regarding cot of ICF:  It usually it costs about 5%-7% more (for the entire cost of the dwelling) for ICF over conventional -- e.g. a 200K conventional house will run 210K-214K after reducing reducing AC tonnage and pulling out the cost of labor and materials for the external envelope and applying them toward the ICF.  Naturally, this percentage value goes up with smaller houses and down with very high end houses with finer finish out.   In Texas, ICF homes usually go from $10 to $12 per gross square foot of wall turnkey.  Complex structures with lots of radius walls etc. or 350 mph rated structures etc.  will be higher.  By comparison, here we usually find conventional construction is about $4-$5 per square foot of external wall.  New code -- eg. IECC 2009 and the forthcomming IECC 2012 are going to generally make conventional construction more expensive and will generally not impact ICF much at all.   

As you know, the reasons to go ICF typically vary from person to person.   When comparing ICF to conventional, you'll need to upgrade a bit on what considered conventional here to reach the thermal performance of ICF.  I would say there are just as many folks that prefer the safety of a concrete home or the STC (sound transmission characteristics) of an ICF home -- perhaps they are building near a railroad or a highway.   Occasionally, and more recently, I might add, they are looking for a three or four hour fire rating because their previous home burned down.  

Based on the many homes I've been involved with I believe in general it's as good as construction gets for the money.  As soon as you start trying to get similar strength or fire resistance or STC "and" energy efficiency out of conventional construction I belive you are going to pay more for it than for ICF.   Regards.

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23 Jan 2012 11:57 AM
Posted By lzerarc on 23 Jan 2012 10:50 AM
TX-
I fail to see what that pdf proves. It claims what we already know. We know mass in buildings, if used correctly, can affect the performance positively. What we do not know, and have yet to see any proof (besides the "old" reports that actually disproves it...) that the sandwich mass in ICF has the mass effect ICFers (you) claim, especially in heating dominate areas which is a great deal of the US. Further more, the ICF case study in the school (which you have to agree the requirements and performance of a school vary greatly compared to homes) does have a high performance level. However how are you sure that the pure insulated levels of the ICF are not playing into it compared to externally insulated mass walls? Code in our area only requires an r13 for CI on mass walls. So that is what we put. Of course if we use an r24 ICF wall it will perform better then an r15 mass wall. Same with frame walls. I do not think anyone on here will disagree with an ICF beating a frame wall with batt or blown insulation. CI and air tightness are playing into it big time, however the thermal mass?
What I want to see is a compared wall assembly built to similar thermal breaks, insulation levels and air tightness of a typical higher cost ICF wall. Better yet I would want to see a double stud r40 wall compared to a typical r24 ICF wall (who many ICFers claim pushing r40s due to the "mass effect"). I already know the results cause we have ones around my area to compare.

Hello Izerarc, I can't disagree about the report saying what we already know. It's just what the ICFA is calling the mass effect.  

The ORNL report that you are referring to only states that a wall of identical external R-value and mass as ICF --e.g. R20 external insulation and 6" of solid concrete to the inside will perform a better than a typical 6" core ICF.   I don't disagree based on this report that mass to the inside performs better in some climates than mass to the middle.  The problem I have with this report is that many the quote it think it says that (for example) R10 to the outside and 4" of concrete to the inside performs better than a typical 6" core ICF and while that could be true you can't derive this conclusion from the report.

Yes.  Schools are not homes -- but these ASHRAE documents such as the 50% solution have a very direct way of trickling down to become code.   I would say the IECC 2009 somewhat parallels ASHRAE's 30% solution and that IECC 2012 somewhat parallels the 50% solution -- emphasis on "somewhat".

However, the thermal mass?  I can't say for sure one way or the other.   What I would encourage you to do is go to the 50% solution doc and look up your climate zone and check wall types.  The difference between "mass and R-value" and "low mass an R-value: (in R-value terms can only be attributed to mass effect) -- unless you think they are throwing air-infiltration somehow. 

You won't hear me saying "as an ICFer" that ICF walls are pushing r-40s or r-whatever due to the mass effect.   There is no pushing R-value as it is what it is.  And yes it's somewhat limiting as to what it is exactly but that's another story.   What you will see me doing is breaking down the double stud r40 wall into it's true R-value -- eg. it is actually three walls if the two walls are far apart enough to create a wall between that is all foam.    If you meant that the wall was an r40 wall and not just r40 cavity then I apologize in advance.

What's the breakdown of your r40 wall?  e.g. 2x4 on 24" O.C. twice separated by ....     Regards.


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23 Jan 2012 12:26 PM
Posted By lzerarc on 23 Jan 2012 10:50 AM
TX- 
However how are you sure that the pure insulated levels of the ICF are not playing into it compared to externally insulated mass walls?
Izerarc,

No.  I'm not sure.  Also, I understand that many synergies exist to bring something like the first net-zero public school in US to reality and that ICF is just part of it.  Some would argue a very small part.  However, I think the ICF provides some benefits that to the wall system that are somewhat below the radar --e.g. thermal mass,  reduced air infiltration, thermal wicking from the earth (perhaps really part of thermal mass), high insulation etc.  Regards
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23 Jan 2012 12:44 PM
We could debate the wall make up of the double stud, compare framing factors, prove its not really r40, blah blah blah. On paper, we can look at numbers all we want to. It doesn't have to be double stud. It can be any super insulated shell vs ICF. SIPs, PERSIST, etc. What most of us are suggesting is numbers are not doing the talking any longer. There needs to be more apples to apples studies comparing performances. ICF companies compare their shell to 2x4 or 2x6 with batts. There is not a single person on this forum that would disagree with ICF being much higher performance compared to those. My point was how does it compare to super insulated homes that cost less? Why are they not comparing ICF to these? Or in some cases even above code min. structures. In my area a 2x6 with batts doesn't meet IECC anymore without CI.

Around me there is a new home that was recently finished using the double stud detail we did. So far the performance can not be touched by other ICF homes we are comparing it too, most of which do have spray foam ceilings. It is a larger home with close to half the heating cost in the last month of a smaller ICF home we are comparing it too. Sure, there are various variables, but the fact is SI wood structures can and do work, very well. If not why would PH be using these construction methods and rarely full shell ICF? (most do us ICF on the basement).

Not knocking ICF, it is a very good, strong structure with many great attributes about it that has me thinking long and hard about it as a good option. However it gets roped into the high efficient category far to often. For the cost, and the goal of high efficiency, your dollar is spent better elsewhere IMO. Wind, storm, fire, sound? ICF all the way if those are your goals. To be honest if budget was 0 concern, I would do a full shell ICF and add another 2-4" of EPS on the exterior.
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23 Jan 2012 01:10 PM
There's no point in comparing just the energy efficiency performance of an ICF building to a stickbuilt one. You can't separate the energy efficiency attributes from all of the other benefits that ICF presents. You have to compare the completed structure and the value of all the benefits or you're just engaging in an academic exercise that has no merit in the real world.
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23 Jan 2012 02:19 PM
Posted By lzerarc on 23 Jan 2012 12:44 PM
We could debate the wall make up of the double stud, compare framing factors, prove its not really r40, blah blah blah. On paper, we can look at numbers all we want to. It doesn't have to be double stud. It can be any super insulated shell vs ICF. SIPs, PERSIST, etc. What most of us are suggesting is numbers are not doing the talking any longer. There needs to be more apples to apples studies comparing performances. ICF companies compare their shell to 2x4 or 2x6 with batts. There is not a single person on this forum that would disagree with ICF being much higher performance compared to those. My point was how does it compare to super insulated homes that cost less? Why are they not comparing ICF to these? Or in some cases even above code min. structures. In my area a 2x6 with batts doesn't meet IECC anymore without CI.

IZ - but everyone is comparing the extra cost of ICF to conventional homes NOT to other SI home i.e. 10 to 15% more. Bob

Around me there is a new home that was recently finished using the double stud detail we did. So far the performance can not be touched by other ICF homes we are comparing it too, most of which do have spray foam ceilings. It is a larger home with close to half the heating cost in the last month of a smaller ICF home we are comparing it too. Sure, there are various variables, but the fact is SI wood structures can and do work, very well. If not why would PH be using these construction methods and rarely full shell ICF? (most do us ICF on the basement).

IZ - I was involved with a number of the early R2000 home in the 80's in the Calgary Alberta area. Not one of these comes anywhere near the efficiency today that they did when they were built. Why? Primarily because they were built from wood. No matter how you seal it, wood will respond to moisture and temperature. As it changes shape and moves it will eventually degrade the best airseal. Once the airseal is gone, infiltration takes over as the limiting state and all the R becomes less meaningful. Bob

Not knocking ICF, it is a very good, strong structure with many great attributes about it that has me thinking long and hard about it as a good option. However it gets roped into the high efficient category far to often. For the cost, and the goal of high efficiency, your dollar is spent better elsewhere IMO. Wind, storm, fire, sound? ICF all the way if those are your goals. To be honest if budget was 0 concern, I would do a full shell ICF and add another 2-4" of EPS on the exterior.


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23 Jan 2012 06:31 PM
TexasICF said:
"...I believe this is P. VanderWerf's report you are referring to. I looked at figures 1 and 2 and don't see what you are referring to.
Perhaps this paragraph: 'There are theoretical reasons to expect that the fractional savings in energy might be different in different climates. For example, the thermal mass effect should be more pronounced in moderate or warm climates because the outdoor temperature there more often fluctuates about the thermostat set point. Thus fractional heating savings might be greater.'"

Yes, and Dr. VanderWerf goes on to say in the next paragraph, "However, the data do not support any such hypothesis. Figures 1 and 2 contain scatter plots of heating and cooling savings as a function of heating and cooling degree days, respectively. There appears to be virtually no relationship between the local climate and the fraction of energy saved. Correlation statistics bear this out. They are small (Pearson’s product moment for heating is .11; for cooling .034) and not statistically significant."

So even though VanderWeft was getting paid by the Portland Cement Association, he reports that "THE DATA DO NOT SUPPORT ANY SUCH HYPOTHESIS" (the hypothesis that thermal mass is providing some "special bonus" for ICF homes in terms on energy conservation beyond the normal R-value and infiltration analyses). You have titled your thread "ICF and the Ongoing Thermal Mass Discussion," and you provided some advertising by the ICF Manuf. Assoc. that referenced this report to support your and their claims for thermal mass effects. The author of that report is stating that he sees no support for that hypothesis. Thus, if this reference alone is your best supporting evidence for thermal mass effects, can we agree that there is no "special" thermal mass effect of ICF, and that we can rely on normal heat transfer models that include thermal mass buried behind the interior insulation to treat ICF structures?

Just as Izerarc has stated, we all agree that ICF structures have certain advantages over stick frames in terms of their strength and reduced infiltration except in the normal places of doors, windows, and ceiling-roof junctions. The question is whether the thermal mass in ICF walls when sandwiched between EPS rigid foam results in dramatic improvements in heating and cooling costs. VanderWerf, in your referenced report, states that he sees no support for that idea. The second question is, for a fixed budget to spend on a low energy consumption home, would an ICF or wood stud wall home show lower energy consumption. (This comparison would be based on energy conservation only, ignoring renewable resources comparisons, strength arguments, etc.)
Lee Dodge,
<a href="http://www.ResidentialEnergyLaboratory.com">Residential Energy Laboratory,</a>
in a net-zero source energy modified production house
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23 Jan 2012 06:37 PM
Absolutely, TexasICF, the ASHRAE K12 50 percent solution puts the question to bed for every homeowner who has 400 kids and occupies his house 50 daylight hours a week. The rest of us might want more specific evidence of superior energy performance IN RESIDENCES. I repeat: Show us the Nudura report that substantiates "cavelike" mass effects for ICF homes.

To correct your misstatements:

ORNL does NOT require similar mass and similar insulation for comparative purposes. It characterizes the mass effect two ways: equivalent R value, or the insulative value a mass house would need to perform the same as a low-mass house (i.e. R9 for a mass house would be the same as R13 for low-mass); and effective R value, or the thermal resistance a mass house achieves through mass and insulation expressed as the R value of insulation alone (i.e. a mass house with an effective R value of 15 would perform the same as a R15 low-mass house.) ORNL developed a coefficient (adjuster) for thermal mass because the R values were rarely the same, and thus misleading because the mass effect wasn't counted. To say that ORNL's adjusters can't be used unless the houses being compared have the same mass and R value is nonsense squared.

The original research in the '80s ran the gamut: cement block houses, cast in place, adobe houses, log houses, icf houses, you name it. Today, ORNL or private lab stand-ins build the the wall in question in a hot box with a constant temperature on one side and varying temperatures on the other. They plug its performance into DOE2, the modeling software developed from the real house tests, and presto chango, you have equivalent and effective R values that pass muster with the Federal Trade Commission.

Nudura should try it, TexasICF, because then you'd have real numbers to bandy around here rather than merely blowing smoke. Or you could challenge the assumptions in DOE2... Oh wait, the Insulating Concrete Forms Association did that in sponsoring a 2000 study. Turns out ICF was worth 9 percent energy savings in Knoxville -- and DOE2 was pretty much right on the money. http://www.ornl.gov/~webworks/cppr/y2002/pres/114086.pdf
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23 Jan 2012 07:08 PM
I'd be interested in knowing if the Managing Director of the Residential Energy Laboratory has any credentials or if he's just a ski bum with Cheet-o stained fingers, an infra-red camera and an internet connection who built himself an energy efficient house...
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23 Jan 2012 08:07 PM
I'm going to help TexasICF here.

Everyone be patient, the results you are requesting are being compiled, it is a progressive study over a period of time and when complete the results for a residential house will be released for everyone to review.

Not only will it show you the value between conventional stick frame and ICF, it will also show ICF with dove tail vs. ICF without and the results to date are shocking to say the least.

Chris Johnson - Pro ICF<br>North of 49
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23 Jan 2012 08:13 PM
I had my heat loss calc's done by the heat supply house that sold me the Unico high velocity system. My actual supply heat is radiant in floor with the h.v. doing mau. The gentleman used Wrighsoft and was trained and certified on it. My house is close to Calgary Alberta. He told me he is trained to use R50 for ICF houses and that is what he did. The building heat loss came to 52,000 btu. This past week we were at close to our design temp (-32ºC) for most of the week. The days were -24 to -26 and the nites were -28 to -34.



I am heating my water for the floors with two domestic hot water heaters with all four (3000 watt) elements connected. Normally this keeps the house comfortable. Last week I did turn on a 4000 watt plaster heater for part of the time. (On thermostat so did not run all the time)



Actual measures on the four elements ran between 11.7 and 12.1 amps per leg. The plaster heater measures at 19.7 amps per leg. All run on 220. The house is not occupied at this time so there is no intrinsic heat from other sources (showers, fridges cooking etc.). Unless my calc's are off this comes to below the 52,200 btu's the heat loss indicated.



Now it might be that ICF perform better at colder temps for heating purposes than at warmer temps for cooling temps. I'm not sure. But most of the fancy modelling software does not take that into effect. Nobody would claim that 5" - 2.5 and 2.5 esp is equal to R 50 so were does the reduction in heat loss come from. Maybe it IS the mass. Maybe we don't have a clue how to properly test some assemblies. Maybe the lab tests need to vary temps by greater numbers.



In any event, I believe that if you model the heat loss than build the model and than actual test the real life scenario, and you have a reasonable expectation of being able to repeat the experiment with the same results, than you have fact. If you model and test in a lab, you still only have a theory. I'm convinced that most of my colleaques north of the 49 will get similair results.

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23 Jan 2012 09:29 PM
The R-50 as you know is a false number.

I ran into an issue with the City of Toronto last summer, they failed to understand my building methods and did not believe what I was doing would work. They requested a new heat loss calc to prove my theory, when I asked the engineer to do that calc and he would only use R-22.4 (as measured by the EPS itself), and lo and behold, the City of Toronto was right...using the R-method. The better way to measure heat loss is to use the U-value, it measures the transfer of heat through the completed wall assembly, Facade/EPS/Concrete/EPS/Drywall, in most cases ICF has a U-value of 0.003, lets call it nothing. Needless to say when I presented this info to the City they were impressed and the boiler for heating was actually too big using the correct method to calculate heat loss, and all this takes into account the 34 openings and framed roof with Demilac sprayed to the underside of the deck on a 3800 sq.ft. house.

My customer gets gas bills of around $ 60.00 per month, this covers heating, domestic hot water, stove, dryer, bbq and 2 outdoor heaters used on occasion....and as any Canadian can tell you, this is cheap



Chris Johnson - Pro ICF<br>North of 49
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23 Jan 2012 09:44 PM
Posted By Chris Johnson on 23 Jan 2012 09:29 PM
The R-50 as you know is a false number.



I agree. That why I reference the value of the two layers of eps. So maybe Tex is right about the mass. More likely using U values for walls like we do windows might give better answers than the almighty R. This is what I meant by "not knowing how to measure assemblies". My point is simply that real life doesn't always agree with the labs and that ICF has a much higher value what the number crunchers are willing to give.
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24 Jan 2012 02:24 AM
Interesting discussion.

There will always be bias on both sides, the wood industry and then the concrete industry. With lab testing and then real world testing & results, the two don't always meet. There are tests done in labs that failed in the real world.

The ICF industry needs to get together and build TWO identically sized homes next to each other. Both with identical HVAC equipment and identical temperature settings. The one home utilizing ICF and the other 2x6 wood frame with foam or cellulose insulation and then 2" of EPS on the exterior. Put sensors and monitors throughout the home and record the data for an entire year. Then publish the results. This would settle it once and for all. Well, at least for 90% of the people it would.

For me personally, I know that I can build a wood framed home to get just as good or even better insulating values than an ICF home could. ICF doesn't win me over in the insulation department. It's the incredible strength, fire resistance, termite resistance, and tightness of ICF that wins me over. When the 100mph winds hit, I am not worried about the ICF home racking and trying to fall apart. There is something to be said with the high winds hit and the wood framed homes start racking & popping, while the ICF home is unmoving like a mountain.
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24 Jan 2012 06:46 AM
The ICF industry needs to get together and build TWO identically sized homes next to each other. Both with identical HVAC equipment and identical temperature settings. The one home utilizing ICF and the other 2x6 wood frame with foam or cellulose insulation and then 2" of EPS on the exterior. Put sensors and monitors throughout the home and record the data for an entire year. Then publish the results. This would settle it once and for all. Well, at least for 90% of the people it would.

Didn't they already do this at Oakridge National Labs?
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24 Jan 2012 09:15 AM
It has been done, in fact, Lbear, and several times. Trouble is, the ICF crowd doesn't like the results. The whole mass-effect-claim issue was resolved many years ago for every wall system except ICF. Again, ICF manufacturers could have defensible effective R value numbers in a mater of months. Same problem: They aren't that impressive.
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24 Jan 2012 10:25 AM
I know you're not looking for school data but you might take a hard look at the K-12 50% solution document I linked to which specifically mentions ICF. You can also gain significant insight from the 50% solution for commerical buidings (ICF is not specifically mentioned there -- but mass walls are).

These documents are worth the read because this is where your code is going in the next few years -- e.g. IECC 2012 will be appoximately 30% tougher than IECC 2009 (which is now in effect in many or most states).

The reason this document is important to us ICF folks is that it's not from the ICF manufacturers -- it's from the guys that actually control how you and I build:

American Society of Heating, Refrigeration and A/C Engineers - ASHRAE
The American Institute of Architects
U.S. Green Building Council
U.S. Department of Energy

What you may be missing here is that I don't need to validate myself to you (or continue explaining that old mass wall report) if these guys are holding ICF to a new level and performance standard that is going to get a lot tougher. Regards.
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24 Jan 2012 10:44 AM
ASHRAE’s Advanced Energy Design Guide for Small to Medium Office Buildings (50% Energy Savings) Revised September 2011 also references ICF construction and features an ICF building in its case studies – the offices of CMTA Consulting Engineers in Louisville, KY.

CMTA is an engineering firm that specializes in energy efficient and net zero energy design. They have been instrumental in Kentucky’s net zero K-12 initiative. Perhaps a call to them might yield some insights for the doubters. 502.326.3085.
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24 Jan 2012 11:52 AM
It isn't ASHRAE describing ICF's mass effect as cavelike. It's you, TexasICF. So let's see some documentation that the FTC would bless. At this point, I'll accept ANY form manufacturer's effective R value report.

No you don't have justify yourself to me. Even so, you might pause to consider whether readers of this thread have recognized by now, to borrow a Sherlock Holmes theme, why the dog hasn't barked.
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24 Jan 2012 12:13 PM
Posted By toddm on 24 Jan 2012 11:52 AM
It isn't ASHRAE describing ICF's mass effect as cavelike. It's you, TexasICF. So let's see some documentation that the FTC would bless. At this point, I'll accept ANY form manufacturer's effective R value report.

No you don't have justify yourself to me. Even so, you might pause to consider whether readers of this thread have recognized by now, to borrow a Sherlock Holmes theme, why the dog hasn't barked.


You're picking on his semantics?
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24 Jan 2012 12:31 PM
Todd, You do make it tough to focus on what matters sometimes. I don't really care what the FTC thinks about "cave like". I suppose I could just refer to ICF as "better" than all other wall systems. Nevertheless, if you don't understand the term then you haven't been in an ICF home or saferoom (or a cave) -- either or. It's actually quite descriptive because even in a building with no roof the walls will take on the average temperature over several days and be very slow to change. And yes, you can actually feel the difference. BTW, cold does not exist -- only absence of heat -- but I don't think we should go there.

Furthermore, the walls change even slower still because of the insulation. And yes, they change extremely slowly and behave with a greater lag than some other mass walls.

At any rate, I can't make you read the ASHRAE report any more than I was able to convince you a year or two ago to read the small print on the ORNL report you are so fond of. Regards.
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24 Jan 2012 06:18 PM
NO effective R value documentation from forms manufacturers? None?

It is not semantics, Bruce Polycrete, to ask TexasICF to back up his claims with the research that every other mass wall system has done to the FTC's satisfaction.

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24 Jan 2012 07:14 PM
Toddm, it sounded like you were upset with his use of the term, "cave like," and it's not clear why you're concerned with the FTC. "Cave like" is a subjective term, if Tex likes it, he can use it. It would seem that this analysis is not of critical importance. The truth is that 2-1/2" of Type II EPS is what it is. ICF manufacturers spend significant amounts of money for required testing on a regular basis. To spend another $80,000 or $100,000 on a test that will benefit all their competitors does not seem like a prudent way to deploy marketing dollars.
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24 Jan 2012 09:26 PM
Posted By toddm on 24 Jan 2012 09:15 AM
It has been done, in fact, Lbear, and several times. Trouble is, the ICF crowd doesn't like the results. The whole mass-effect-claim issue was resolved many years ago for every wall system except ICF. Again, ICF manufacturers could have defensible effective R value numbers in a mater of months. Same problem: They aren't that impressive.

What were the results? The CliffsNote version?
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25 Jan 2012 08:43 AM
Lbear, I linked to the ornl study above. Briefly,ornl and icfa built icf and stickbuilt houses in knoxville in 2000 and measured their performance over 11 months. Occupied, the icf house used about 9 percent less energy. Unoccupied, the difference was 7 percent, while DOE2 said 6.8 percent. Climate has a bearing on mass effect, so your results will vary.

Ray Gladstone, form companies are free to ignore mass effect documentation if they want, but that would require them to ignore it. There is a reason the FTC polices insulation claims. To ignore it officially while TexasICF blows smoke on these forums is duplicitous at best.
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25 Jan 2012 09:28 AM
Posted By toddm on 25 Jan 2012 08:43 AM
Lbear, I linked to the ornl study above. Briefly,ornl and icfa built icf and stickbuilt houses in knoxville in 2000 and measured their performance over 11 months. Occupied, the icf house used about 9 percent less energy. Unoccupied, the difference was 7 percent, while DOE2 said 6.8 percent. Climate has a bearing on mass effect, so your results will vary.



When I look at the ornl document, I see that this is not based on raw data. The authors have made a number of corrections. Also he crawlspaces are not treated the same. Further the occupied and different climatic conditions are simply modelled not actual.



When we look at the the air infiltration rates we see a large difference between the tests. Almost double the rate in test 4 for icf from March to June. The author assume that this is because of winter conditioning of the truss material. One would have to assume that the rate would double again compared to January. Why did they pick these three months to do the test? Where is the results for the other months? If their assumptions are right then if we were to model the differences to north of the 49th were summer temps and moisture can be close to Knoxville but winter scores a much greater, I would think that a house up here would turn into a wind tunnel.
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25 Jan 2012 12:49 PM
Then the Insulating Concrete Forms Association employees and designates who did this study with ORNL should give their salaries back, eh?
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25 Jan 2012 03:49 PM
The DOE2 modeling for the twin houses was in fact validated by the actual measured performance of those houses, with all of the infiltration factors and other known differences duly noted (and modeled).

The measured energy use of the ICF house fell within 1% of what was predicted by modeling. (DOE2 must be pretty lousy at modeling ICF and thermal mass issues to have missed by that much, eh? :-) ) See table 3, p7:

http://www.ornl.gov/~webworks/cppr/y2002/pres/114086.pdf

The DOE2 model proved less accurate on the stick-built, which isn't a surprise given that it was batt-insulated not blown (or sprayed), but was still hit within 5% on the cooling energy, and within 0.5% on heating energy. Yup, as sucky model indeed, not to be trusted...

The ICF house also had a raw whole-wall-R of R15, compared to the stick built (straw man?) 2x4 house's ~R10.6. (This was presumably true for all of the other-climate modeled results.) What, and R15 wall outperforms an R11 wall? Go figure!?!

Yes, the mass was a factor (and duly modeled), but so was the additional R (also duly modeled), and in none of the simulations did the modeled difference end up in double digits. (But it might have had more variation in real houses, if the builders were sloppy on air sealing, and the insulation installations 3rd rate as happens.)

Yes,the mass had an effect beyond the ~40% higher wall-R (which is real performance upgrade even on a low-mass wall) but the modeled and actual performance delta between the real physical houses was still in single digit percentages. Call the whole experiment crap if you like, but it's way more representative than marketing BS. It wasn't designed to do-in or underplay the value of building with ICF (quite the contrary.)

Bottom line, there's more to building an efficient house than a high wall-R or thermal mass.
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25 Jan 2012 04:35 PM
Posted By toddm on 25 Jan 2012 08:43 AM
Lbear, I linked to the ornl study above. Briefly,ornl and icfa built icf and stickbuilt houses in knoxville in 2000 and measured their performance over 11 months. Occupied, the icf house used about 9 percent less energy. Unoccupied, the difference was 7 percent, while DOE2 said 6.8 percent. Climate has a bearing on mass effect, so your results will vary.


Would the mass effect play a bigger role in a climate that has 30+ degree temperature swings within a 24hour period? If so, what would that effect be?


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25 Jan 2012 06:02 PM
LBear, mass works best in dry climates with extreme swings in daily temperatures, such as the desert Southwest. Humidity matters because it can make you uncomfortable even if the mass effect keeps air temps at otherwise reasonable levels. IIRC, ORNL said that interior insulation improved results in Miami -- in the only exception to best- practice mass exposed to the interior.

You wouldn't want to pay much extra for mass in Pa, where I am building, but my house is full-out passive solar and needs mass to buffer periods of extreme insolation.
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25 Jan 2012 06:37 PM
Posted By Lbear on 25 Jan 2012 04:35 PM
Would the mass effect play a bigger role in a climate that has 30+ degree temperature swings within a 24hour period? If so, what would that effect be?
Maybe this ridiculous example will help you understand the impact of mass in the wall.

Think of two boxes (houses) with no windows, one made with a 1/4" thickness of paper, the other with a 10 ft thick wall of rock. Now think about the desired inside temperature being at 70° with the outside temperature swing going from 40° to 100°. For simplicity let's assume the temp swing is a perfect sine curve.

It should be fairly easy to comprehend that with the paper house when the outside temp drops below 70 you will have to add heat, and when it rises above 70 you will have to cool the house. Without heating or cooling the inside temperature will track the outdoor temp very closely because heat moves through the thin paper wall very quickly. Now, if the temperature outside swings 0 and 60 you will always have to add heat to keep the house at 70. But you will add less heat at an OT of 60 than at 0, so the demand on your heating system will be fluctuating up and down. But the total heat load will be near what it would be if the outside temp stayed at the average temp of 30°.

Now, let's add insulation to the wall and you will decrease how much heat moves back and forth through the wall, decreasing both the total heat load for the house and the fluctuation of the heat load. Carrying this thought to an extreme let's add 10 ft of foam insulation to the wall. With the outside temp swinging from 40 to 100 you would probably not have to add heat to the house. In fact, you would have to cool it because your body heat will add heat faster than it can travel through 10 ft of insulation. Now, if the OT is swinging from 0 to 60 and you do not add heat to the house, it eventually will cool down to around 30°, the average outside temp, and stay there.

Now let's consider the 10 ft thick rock wall house. The rock will soak, or absorb, heat just like a sponge soaks up water, whether on the inside or outside. If the OT is swinging 40 to 100 heat will move into the wall at temps above 70, and move out at temps below 70. The heat that moves in and out will probably not move more than 2 or 3 feet at most into the rock. That means that over time the rest of the rock will sit at 70, and the house neither gains heat nor loses heat. That is, if it sits empty and the the 40 to 70 temp swing lasts for many, many, months. Now think about the 0 to 60 temp swing. If that is the case for many, many, months, and again the house is empty, it will eventually settle at about 30°, the average of the outdoor temp swing. Now consider the real temp swing over an entire year. The total annual heating or cooling load inside the house will be the net amount of heat that moves all the way through the wall. During the summer heat will move toward the inside, and during the winter move out toward the outside.

You can probably intuitively see that 10 ft of insulation and 10 ft of rock both moderate heat movement, one by resistance and the other by absorption. Back to your original question about a 30° temp swing. What matters more than the extent of the swing is the average temp of the swing and the total amount of the mass and the total amount of insulation. The closer the average stays near the indoor temperature, the less the average amount of heat transfer there is, adding together the heat moving in and the heat moving out. The absolute net amount of heat moving in or out at any moment depends on the total mass and the total insulation. Think about how a 10 ft wall on the seashore holds back water. If it's all a sponge the water movement is moderated by the soaking up and releasing of the water as the waves hit it. It it's all a tight fiberglass mesh the movement is moderated by the resistance to the flow of the water. The fiberglass doesn't hold water, but the sponge does.

And exactly what is the impact of the mass and insulation combination? That my friend is what everyone is debating in this thread! There ain't no simple answer!

Usual heating/cooling load calculations for frame homes take into account only the coldest and hottest temperatures for the climate the house is in. That's because the rate of heat movement from the exterior to interior, and vice versa, is quite fast, on the order of tens of minutes. With 6" ICF walls the heat movement can typically be on the order of 12 hours from one side of the concrete to the other, but the net heat flow still depends on the average indoor vs. outdoor temp. My 2000 sq ft ICF house loses heat in the winter just like every other house does. It loses it constantly (except when the sun shines through the front windows) but at a lower maximum rate. Therefore, my 36,000 Btuh heat pump keeps the house heated quite nicely, just like a 100,000 Btuh gas furnace would. The big difference is the gas furnace would cycle many times a day. The heat pump cycles one time a day, i.e., it turns on late in the evening and off late in the morning.

Those who argue that mass has less impact in the heating dominated climates compared to the cooling dominated climates are partially correct, IMO. That's because in the cooling dominated climates the temperature swing average is fewer degrees above normal room temp than the average temperature swing in the heating dominated climates is below normal room temp. [I could be wrong as I haven't looked at the temps in detail.] They tend, however, to ignore the moderating effect of the concrete mass which leads to a more uniform heat movement and therefore greater comfort.

Even a retired engineer can build a house successfully w/ GBT help!
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25 Jan 2012 07:13 PM
dm- interesting example. However after all of that, something that stands out to me is....a 2000sqft house and a 36k btu HP?!! Shouldnt the heat requirements be much lower for ICF?....(at least that is what we are being fed)
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25 Jan 2012 08:32 PM
Posted By dmaceld on 25 Jan 2012 06:37 PM


You can probably intuitively see that 10 ft of insulation and 10 ft of rock both moderate heat movement, one by resistance and the other by absorption. Back to your original question about a 30° temp swing. What matters more than the extent of the swing is the average temp of the swing and the total amount of the mass and the total amount of insulation.

Those who argue that mass has less impact in the heating dominated climates compared to the cooling dominated climates are partially correct, IMO. That's because in the cooling dominated climates the temperature swing average is fewer degrees above normal room temp than the average temperature swing in the heating dominated climates is below normal room temp. [I could be wrong as I haven't looked at the temps in detail.] They tend, however, to ignore the moderating effect of the concrete mass which leads to a more uniform heat movement and therefore greater comfort.


THANKS FOR YOUR EXPLANATION! It made things a lot clearer on how this works.

Here is the climate of the area where I am looking to build an ICF home:

Chino Valley - ARIZONA - WEATHER


As you can see 30+ degree daily temperature swings are very common. In my application, do you think I would see better mass effect results from an ICF home?
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25 Jan 2012 09:55 PM
Posted By Dana1 on 25 Jan 2012 03:49 PM
The DOE2 modeling for the twin houses was in fact validated by the actual measured performance of those houses, with all of the infiltration factors and other known differences duly noted (and modeled).

The measured energy use of the ICF house fell within 1% of what was predicted by modeling. (DOE2 must be pretty lousy at modeling ICF and thermal mass issues to have missed by that much, eh? :-) ) See table 3, p7:

http://www.ornl.gov/~webworks/cppr/y2002/pres/114086.pdf

The DOE2 model proved less accurate on the stick-built, which isn't a surprise given that it was batt-insulated not blown (or sprayed), but was still hit within 5% on the cooling energy, and within 0.5% on heating energy. Yup, as sucky model indeed, not to be trusted...

The ICF house also had a raw whole-wall-R of R15, compared to the stick built (straw man?) 2x4 house's ~R10.6. (This was presumably true for all of the other-climate modeled results.) What, and R15 wall outperforms an R11 wall? Go figure!?!

Yes, the mass was a factor (and duly modeled), but so was the additional R (also duly modeled), and in none of the simulations did the modeled difference end up in double digits. (But it might have had more variation in real houses, if the builders were sloppy on air sealing, and the insulation installations 3rd rate as happens.)

Yes,the mass had an effect beyond the ~40% higher wall-R (which is real performance upgrade even on a low-mass wall) but the modeled and actual performance delta between the real physical houses was still in single digit percentages. Call the whole experiment crap if you like, but it's way more representative than marketing BS. It wasn't designed to do-in or underplay the value of building with ICF (quite the contrary.)

Bottom line, there's more to building an efficient house than a high wall-R or thermal mass.


If you would like to call the whole experiment crap, be my guest, but that was not my intent. The report is being bandy about as if it answers all the question so my point was simply this. Be careful to read and understand the whole report before quoting extracts.

That said I would draw attention to a few items.



We don't know what effect the saturated crawlspace in the ICF house had. Neither do we know what the different venting regimes of the crawlspaces had on the experiment.

There is no evidence that the report measured energy consumption for the homes as occupied. They just modelled it.

The report does not give us standard infiltration by air change numbers. If you assume an 8 foot ceiling you would come up with 8754 cubit feet not allowing for walls or crawlspace. If you use the cfm's for test 4 you get 3.89 changes/hr for conventional and 3.07 for icf. Remember that all normal air leaks have been eliminated for test four. Windows and doors sealed and supplies and vents sealed. All infiltration for the icf has to come through the ceiling or through the floor from the crawlspace or possibly through a void in the concrete pour. I'm sorry but I find this infiltration rate to high for standard icf construction with window and doors taken out of the equation. Most have reported better than that counting the window and door infiltration. I also question the ratio of the infiltration between the two houses. The test would have been much simpler with a sealed crawlspace.

The authors attribute the difference in infiltration to the exterior wall to foundation joint. If the floor is air sealed and insulated (unconditioned vented crawlspace), this joint would pretty much be taken out of the equation as the air seal should be at the top of the joists or at the top of the floor sheathing.Part of the problem may be the floor to conditioned space not being properly seal. Alternatively the authors speculate that the change in infiltration rates between May and June are due to seasonal lumber changes especially the trusses.

The higher than (I) expected infiltration rate will have a larger negative effect on the icf house as the additional airflow would eliminated much of the gain that the mass and or insulation should have provided.



The report also expresses an opinion on houses in different climates base on these two houses in a single climatic point. Part of the discussion on this thread is the impact of heat and cold on the icf build up. Just using data from one climatic point and than suggesting that a house in Minneapolis will perform such and such base on weather records is a little arrogant. If they had build one house in Whitehorse, one in Knoxville and one in Miami then they could use a model to predict the areas in between but to say foam and concrete behaves like this in Knoxville therefore it will do XXX in Whitehorse defeats the whole discussion.



Every model has its strong points and its weak points. You need to understand these before taking everything at face value. It does not mean the whole report is useless.
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25 Jan 2012 11:38 PM
Posted By lzerarc on 25 Jan 2012 07:13 PM
dm- interesting example. However after all of that, something that stands out to me is....a 2000sqft house and a 36k btu HP?!! Shouldnt the heat requirements be much lower for ICF?....(at least that is what we are being fed)
The heat pump was sized according to Wrightsoft, which does include an option for ICF, and the available size, 36k or 48k. According to Daikin's engineering data manual the output is about 27k Btuh at 5° outdoor, 72 - 75° indoor, temps. The heat pump has kept the house within a degree or so of the thermostat set point of 74° even when the outdoor temp was down to 0° to -10°F. This would be in the early morning hours when there is limited heat being added to the house from life activities. I don't have the tools available to make a measurement of the actual heat load of the house but looking at detailed meter data on the power company web site it looks like I do max out the HP capacity during the coldest nights.

The best I can determine actual heat load and the calculated heat load at the design temp of 9°F are fairly close in the region of 30,000 Btuh. I really hate to say it but I don't see a very long lag between outdoor temp dropping, or in most cases the sun setting, and when the heat pump kicks on. It's probably about 6 hours. How much windows impact that I don't know. I don't recall the % of wall that is window but it's not at all excessive. From a heat load standpoint I'm kind of questioning the value of ICF, but I tell you, the uniformity of heat throughout the house and day is absolutely the best I have ever experienced. I use the crawl space as the heat plenum and all our floors are wood and tile. During the winter the floor in this house is quite comfortable but not noticeably warm. I have what I set out to achieve in that regard, a quasi radiant heated floor with no cold floors! I do wonder how much heat is going out through the wall area in the crawl space. The thermometer I have in the crawl space shows the max temp to be about 84°. That would when the HP is running. Most of the time the crawl space temp is the same as the living space, about 74°.

Would I build another ICF house? At this point I cannot honestly answer that. I am somewhat embittered at what it cost me to build this house compared to what it's value was appraised for when I converted the construction loan to a mortgage, i.e., 30% less. I started building near the peak of construction activities in Idaho and nationwide so I got no super bargains on material or labor. I'm sure I spent more for this ICF house than a frame one would have cost, but I don't have a handle on how much of that extra cost was the ICF system vs. the extra time, and in some cases money, I spent to build a damn good solid high quality house without useless frills. I got the mortgage after the first wave of the housing recession, so I got whacked twice. It hurt bad. So when it comes to asking if I would do it again I'm not in the position to be real objective. I guess I haven't completely gotten over my anger at the way things turned out.

Even a retired engineer can build a house successfully w/ GBT help!
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26 Jan 2012 12:03 AM
LBear, if you are comfortable running scientific computer programs go to http://www.energy-design-tools.aud.ucla.edu/heed/ and check out the HEED program. It's free and I think pretty good. It'll take a little time but you could input all kinds of house envelope options and get descriptive outputs showing how those different envelopes affect energy consumption, both on a daily basis as well as annual basis. It'll use the temperature data for any area you want to consider.

Even a retired engineer can build a house successfully w/ GBT help!
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26 Jan 2012 02:33 AM
Posted By dmaceld on 25 Jan 2012 11:38 PM

Would I build another ICF house? At this point I cannot honestly answer that. I am somewhat embittered at what it cost me to build this house compared to what it's value was appraised for when I converted the construction loan to a mortgage, i.e., 30% less. I started building near the peak of construction activities in Idaho and nationwide so I got no super bargains on material or labor. I'm sure I spent more for this ICF house than a frame one would have cost, but I don't have a handle on how much of that extra cost was the ICF system vs. the extra time, and in some cases money, I spent to build a damn good solid high quality house without useless frills. I got the mortgage after the first wave of the housing recession, so I got whacked twice. It hurt bad. So when it comes to asking if I would do it again I'm not in the position to be real objective. I guess I haven't completely gotten over my anger at the way things turned out.


Nobody can predict the market and timing is a hit and miss thing. I know it's hard but beating yourself up over it will end up eating you up. The RE market tanked and a lot of people lost a lot of money. Between 2003-2007, the RE market was peaking and prices were high. Here in AZ, the housing prices have dropped to 2001 levels.

You are lucky that you are in Idaho, here in AZ the market is one of the worst RE markets in the entire nation. One can buy a 4 year old home, fully furnished, for $50 a sq.ft. That same home sold for $130 sqft in 2006.

Posted By dmaceld on 26 Jan 2012 12:03 AM
LBear, if you are comfortable running scientific computer programs go to http://www.energy-design-tools.aud.ucla.edu/heed/ and check out the HEED program. It's free and I think pretty good. It'll take a little time but you could input all kinds of house envelope options and get descriptive outputs showing how those different envelopes affect energy consumption, both on a daily basis as well as annual basis. It'll use the temperature data for any area you want to consider.

Thanks, I will give it a try.


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26 Jan 2012 07:35 AM

FBBP and others,

You guys have made some very interesting observations about this report.

Here are a couple of thoughts.

First to be fair, I'm not a fan because the results don't match what I see in my house and what my customers are seeing -- at least here in Texas.  I'm sure the report was compiled with all the right intentions.   Here's a couple thoughts as to why results might be somewhat different.

-- The identical houses were not really identical:

"About half of the ICF crawlspace floor was not covered by plastic in order to encourage drying of the water that leaked into the ICF crawlspace before landscaping was complete. This also justified leaving the ICF crawlspace vented during the whole experiment, contrary to original plans."  Really?

I had missed this entirely until FBBP pointed it out. 

-- I don't know of any R-15 ICF on the market today.  What ICF did they use?

-- What concrete core did they use -- and thus what heat capacity did they model?  Mass walls typical HC > 7 BTU/sqft F  and Typical ICF 6" core is about 13.

-- Why did they leave the attic vented?   I discourage that here because -- well, it just doesn't work.   In fact, if a customer does not want to use a closed attic I suggest (reluctantly) that ICF may not be for them.   That's letting the enemy in (heat) and fighting
at close quarters.

Furthermore, 1000 square feet per ton is very common here (for ICF) and I have yet to under ton a house (that is to see an house without enough tonnage).   The report even states that the units were short cycling which is the kiss of death for efficiency.   I believe someone noted that air infiltration was too high for a typical ICF house.   Eliminate the air infiltration with the wrong tonnage and the units will short cycle even more.    

dmaceld -- I wasn't sure if your post was referring to your house and/or the report but I dont' think Daikin is not a good example for target tonnage because (I'm told) it is a very intellegent unit and can be overtonned without damage (e.g. as I understand it it is smart enough to ramp or stage down somehow and not short cycle).  Is that correct?    Regards.

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26 Jan 2012 11:09 AM
Posted By TexasICF on 26 Jan 2012 07:35 AM
 

-- I don't know of any R-15 ICF on the market today.  What ICF did they use?

-- What concrete core did they use -- and thus what heat capacity did they model?  Mass walls typical HC > 7 BTU/sqft F  and Typical ICF 6" core is about 13.

--


Tex - I don't think the R15 has any bearing on the end result. The R15 is just a value they collected using a guarded hot box method. Not many people on this forum accept the results generated by this method for fibreglass insulation so I'm not sure why we would accept it here. Still it does give some overall characteristics. Never the less the R value is just for reference the actual data collected is apparently by electrical meter.
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26 Jan 2012 11:15 AM
Posted By toddm on 25 Jan 2012 12:49 PM
Then the Insulating Concrete Forms Association employees and designates who did this study with ORNL should give their salaries back, eh?


"Monitoring and analysis were performed by the Oak Ridge National Laboratory with support of the Insulating Concrete Forms Association and Loudon County (Tennessee) Habitat for Humanity, Inc."

Probably just financial support. Most "scientist" would not want "layman" working on their experiment.
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26 Jan 2012 11:26 AM
If anyone's interested, Polycrete Big Block 1200 has 1-3/4" of EPS per side and carries and R value of 16. It's still very strong, though because it also has the steel wire mesh in the panels just like the 2-1/2" EPS product.
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26 Jan 2012 11:42 AM
Posted By BrucePolycrete on 26 Jan 2012 11:26 AM
If anyone's interested, Polycrete Big Block 1200 has 1-3/4" of EPS per side and carries and R value of 16. It's still very strong, though because it also has the steel wire mesh in the panels just like the 2-1/2" EPS product.


Now Bruce - the way I see that is that it is blatant advertising and does nothing to enhance this thread.
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26 Jan 2012 11:46 AM
You asked about an R15 ICF. We aim to educate and inform. That's all...
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26 Jan 2012 12:09 PM
Lbear, you'd be silly not to investigate high mass in AZ. You might look at Rastra and Apex, both of which have plants nearby. I think the former Dow concrete-insulation-concrete operation has a plant in Colo. Hebel has an AAC plant in Mexico. Another approach is cast in place concrete with exterior foam inserts, or cmu sheathed in foam.
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26 Jan 2012 02:32 PM
In AZ you get more benefit out of mass walls than in temperate maritime climes, but the benefit relative to energy use & peak loads is still lower than attending to the site-factors & orientation, glazing selection sizing, etc.

The benefit of mass walls is pretty good for mid-winter upper-midwest conditions (zone 7 and the cooler parts of zone 6) where the diurnal temperature swings are far more radical during the peak heating season than at any time during the cooling season. But again, it doesn't magically trump the other design factors.

Pissing and moaning about the differences between the original plan and how the ORNL houses were actually constructed is pointless. The DOE2 modeling was done on the as-built houses, and the measured results were well within the normal error bars of using any 2D thermal transfer model (like DOE2), with fairly close conformity of modeled to actual performance. If you want to know what ICF would do for YOUR house, model it. Anybody who really cares about the thermal performance of a house can and SHOULD model the building for the construction, site, and climate factors, and re-orient & adjust as-needed. (Which is what TexasICF does to validate what he experiences in his & his customer's places, right? ;-) )

R15/16 ICFs were available from multiple vendors in the 1990s. (Repeatedly) professing ignorance of that fact doesn't reduce the credibility of the ORNL test, but it's surprising that someone in the ICF biz would be so quick and adamant in professing that ignorance. The point of the test was to compare a lowest-cost closest to code-min house to an identical (or nearly identical) code-min stick built. That may have shortened the potential vendor list for the ICF end since most have gone higher-R on their min-R product, but so what? An R15 ICF was probably the least expensive example available at the time, intended to prove the point that "our bottom of the line is better than standard practices bottom of the line." Iif you really wanted the product used an the concrete spec you could probably get that with a phone call or emails to the relevant people at Oak Ridge. (More detail may be available online, but I haven't dug very hard for it.) Implying that the product didn't or doesn't exist (or isn't currently available) doesn't invalidate the result. Mis-stating or mis-calculating a factor that fundamental would never have passed peer-review, and if it were wrong, the industry sponsors would have been all over them to correct it.

Vented attics were required by code in most places at the time those houses were built, even if it's a bad idea in some places, and a good idea in others. (In Knoxville's climate it's a "depends" situation, but I too would opt for sealed attic there, to better limit infiltration rates, and drier average attic conditions, particularly in summer.)

The heat gain/loss of a vented vs unvented crawlspace at code-min ventilation area with a batt-insulated (~R18 whole-assembly) floor above is pretty miniscule in Knoxville's climate, and would not likely change the whole-house energy use picture by even 1%. It might be over 0.25%, but without access to the model it's hard to know for sure. It's more of a game-changer on the moisture performance relative to the susceptible wood used than the thermal peformance. At the measured infiltration rates the effect on the latent load to the conditioned space is "in the noise" of subtle differences in the efficiency of the AC system.

Seat of the pants "experiences" do not make good science, and is not a measurement. The ORNL twin-house test isn't perfect, but not bad, and DOE2 and similar energy-use models are pretty good at modeling mass effects. In lieu of actual data, I'll still take the model's output over a vendor's claims. YMMV

FBBP: Most building scientists COUNT on "laymen" with experience at the relevant trades to do the implementation and to verify that it was done competently in accordance to standard practices. But they probably wouldn't just have the rebar-tie guys install temperature and moisture probes, or have the ICFA marketing director do all the data entry on the DOE2 models without checking. ;-)
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26 Jan 2012 04:00 PM
Posted By TexasICF on 26 Jan 2012 07:35 AM

Furthermore, 1000 square feet per ton is very common here (for ICF) and I have yet to under ton a house (that is to see an house without enough tonnage).   The report even states that the units were short cycling which is the kiss of death for efficiency.   I believe someone noted that air infiltration was too high for a typical ICF house.   Eliminate the air infiltration with the wrong tonnage and the units will short cycle even more.    

Not to get off topic but regarding short cycling. All the homes I have been that have been "HVAC engineered", all had units would short cycle. They would run 10 minutes and shut down for 15 minutes, and then start again. Even the home I am in now did that. I "fixed" the problem by installing a thermostat that had a 2 degree variance. So if the temp is set to 77F and it gets to 79F in the room, the A/C kicks on and runs for at least 20+ minutes until the temperature gets down to 76F. This stopped the short cycling.

My point is that there are many variables involved and even though the HVAC numbers are supposed to be engineered, things are never the same in the REAL WORLD environments. It might look good on paper but when put to the real world test, things don't look that good.
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26 Jan 2012 04:20 PM
Sounds like a fix but perhaps not really. In an ICF house that is very tight you need a small enough unit so that it will run long enough to pull out humidity. I know there are plenty of A/C guys out there that know what they are doing -- but (ICF or not) if your A/C is short cycling you are getting HVAC "guesswork". Regards.
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26 Jan 2012 06:56 PM
Posted By Lbear on 26 Jan 2012 04:00 PM
Not to get off topic but regarding short cycling. All the homes I have been that have been "HVAC engineered", all had units would short cycle.

You gotta wonder what kind of "engineering" was done. So many tons per 1000 sq ft + add one for extra margin? Even if it was half-assed engineering the HVAC units shouldn't short cycle that often.

That's what I like about my Daikin heat pump. It has a variable speed compressor and sophisticated control board. It almost always only cycles once per day, winter and summer. In the winter it kicks on late in the evening and off late the next morning. Summer a/c cycle pretty much the same but  several hours earlier. There have been times in the summer I go outside and the condenser fan is barely turning with very little heat coming off, and the compressor is running so slow you barely hear a hum. It's almost uncanny how the compressor runs just fast enough to move only the amount of heat necessary to keep the house temp constant and within about a half degree of set point.

With a good control system and a decent size reserve tank you can accomplish this same level of performance with a ground source heat pump and hydronic system.

Even a retired engineer can build a house successfully w/ GBT help!
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26 Jan 2012 07:05 PM
Posted By Lbear on 26 Jan 2012 02:33 AM
Nobody can predict the market and timing is a hit and miss thing. I know it's hard but beating yourself up over it will end up eating you up. The RE market tanked and a lot of people lost a lot of money. Between 2003-2007, the RE market was peaking and prices were high. Here in AZ, the housing prices have dropped to 2001 levels.

You are lucky that you are in Idaho, here in AZ the market is one of the worst RE markets in the entire nation. One can buy a 4 year old home, fully furnished, for $50 a sq.ft. That same home sold for $130 sqft in 2006.
Yeah, I know. It just hurt a lot and upset my retirement financial plans so it's taking a while to get over it. Just gotta grouch once in awhile! Actually, if my earlier plan to buy and upgrade a fixer-upper and then build a new home had worked out I would have really been in deep doo-doo. In that case I would have been looking to sell a house after everything tanked plus getting a mortgage at the same time. So all things considered I'm a lot better off now than I would have been in that case.

Even a retired engineer can build a house successfully w/ GBT help!
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26 Jan 2012 07:33 PM
Posted By BrucePolycrete on 26 Jan 2012 11:26 AM
If anyone's interested, Polycrete Big Block 1200 has 1-3/4" of EPS per side and carries and R value of 16. It's still very strong, though because it also has the steel wire mesh in the panels just like the 2-1/2" EPS product.

I don't know if I'd ever go anything less than 2-1/2".  Reason being: 2-1/2" foam only affords enough room for a 2-7/8" deep outlet/switch box (3" if using 5/8" dw).   These boxes are only 18 cu inches, which means max 8 #14s or 7 #12s plus a device (switch/outlet).  If one was to use 1-3/4" foam, you'd have to run conduit and place electrical ahead of time to countersink them into the concrete.  What a hassle and it could be a nightmare if something wasn't accounted for.  It's already a hassle working with 18 cu inch boxes instead of the 22.5 cu inch boxes that allow 10 #14s and 9 #12s.

Here's a website for easy fill calculations:

http://www.constructionmonkey.com/calculations/electrical/boxfill.aspx
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26 Jan 2012 07:43 PM
Posted By dmaceld on 26 Jan 2012 06:56 PM

You gotta wonder what kind of "engineering" was done. So many tons per 1000 sq ft + add one for extra margin? Even if it was half-assed engineering the HVAC units shouldn't short cycle that often.

That's what I like about my Daikin heat pump. It has a variable speed compressor and sophisticated control board. It almost always only cycles once per day, winter and summer. In the winter it kicks on late in the evening and off late the next morning. Summer a/c cycle pretty much the same but  several hours earlier. There have been times in the summer I go outside and the condenser fan is barely turning with very little heat coming off, and the compressor is running so slow you barely hear a hum. It's almost uncanny how the compressor runs just fast enough to move only the amount of heat necessary to keep the house temp constant and within about a half degree of set point.

With a good control system and a decent size reserve tank you can accomplish this same level of performance with a ground source heat pump and hydronic system.


With the compressor pump running for all those hours, wouldn't that drive your electric bill through the roof?

At the home I am currently in (4,000 sqft/ 2-story), it has 2 A/C units/zones, they are 3 ton units EACH for a total of 6 tons. During summer (June - October) when temps are easily in the 100F's, up to a record breaking 121F on July 20, 2011, my A/C bills run at $200-$300 a month. This is on a 2x4 wood home with R-13 fiberglass in the walls, 1" EPS exterior, and R-40 in the attic, with the air handler and ducts in the unconditioned attic where it can reach 140F.

My electric bills are not that bad when you look at the type of home it is and the outside temps. I think what helps it tremendously is that it faces North/South and the sun goes directly over the home during summer and I have no windows on the east side and only a few windows on the west side but they are shaded by a tree. I personally know people that pay $500 - $700 a month on their electric bills during summer, their homes are older, have less sq. footage and face East/West and they have old windows.


Posted By TexasICF on 26 Jan 2012 04:20 PM
Sounds like a fix but perhaps not really. In an ICF house that is very tight you need a small enough unit so that it will run long enough to pull out humidity. I know there are plenty of A/C guys out there that know what they are doing -- but (ICF or not) if your A/C is short cycling you are getting HVAC "guesswork". Regards.

The problem was that the thermostat would react to a 0.5 - 1.0 degree variance. So if the temp was set 78F, the A/C would turn on if the room temp reached 78.5F and then it would shut off at 77.5F.

Humidity? Was is humidity? Our here in the AZ desert most of the summer we see 10%-20% humidity levels. The only time we see elevated humidity levels is during monsoon season.

Regarding this home I am in now, there was no way to "fix" the short cycling except to get a different thermostat that allowed 2+ degree variances. This bumped my A/C run times from 10 minutes ON - 15 minutes OFF, to the new times of 20 minutes ON - 30 minutes OFF.

I think an overlooked issue is that the EXTREME high temperatures we experience, it requires the engineers to up size the units to make to sure they can handle 115F temps. So while my A/C units are "over sized" when you look at the temps in the 90F's but they are not "over sized" when you look at the temps in the 115F+ range. If you calculated the tonnage based on 90F-100F, then the system would be overworked when it hit 115F - 120F.

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26 Jan 2012 09:21 PM
Just once I'd like to see someone post something positive on one of these forums.
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26 Jan 2012 10:39 PM
Posted By BrucePolycrete on 26 Jan 2012 09:21 PM
Just once I'd like to see someone post something positive on one of these forums. What a bunch of whining, complaining, miserable negative, disputative, annoying, collection of individuals. Maybe you should all have a Jim Jones experience and settle it once and for all. Kool-Aide anyone? I'll supply the dixie cups.

I believe I am positive, that is why I am 80% sure that I will build with ICF, the 20% is with wood frame.

I think the hostility or anger that some people put out there is due to the exaggerated claims that ICF has made in the past. Not you specifically, but the ICF industry has made some out of the world claims that hurt its credibility. The R-50 values and the 80% reduction in energy costs are just two of them.

I believe if the ICF industry was more conservative in their advertising, it would do away with a lot of this backlash.
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27 Jan 2012 01:38 AM
Posted By Lbear on 26 Jan 2012 07:43 PM

With the compressor pump running for all those hours, wouldn't that drive your electric bill through the roof?

No. The compressor motor is a variable frequency drive and is powered through an inverter that converts the incoming 60 Hz power to a range of 52 Hz to 177 Hz. The incoming power is modulated to what is needed to run the compressor at the desired speed. Low speed, less power draw, high speed, greater power draw. You can't equate the operation of the Daikin to an ordinary heat pump or ac unit. It's billed as a variable refrigerant flow system, i.e., the more heat that needs to be moved the more refrigerant gets pumped around the circuit. Remember, the electricity that goes into the compressor during heating cycle becomes part of the heat input into the house.

My power bill is on level pay of $204/month. In Dec the actual bill was $177 and Jan it was $214. Somewhere around half of that is for cooking, TV, computer, hot water and so on. I like long showers hence the portion attributable to water heating is probably on the order of $40 to $50/ month, maybe more. My power bill is higher than what I expected it to be. The water heating part of the energy goes down the drain almost entirely, but all the rest of the power eventually degenerates into heat that helps to heat the house in the winter and adds to the cooling load in the summer. The whole heating/cooling balance in an ICF house is more complicated than for older frame houses because of the increased insulation and reduced air exchange. I don't know how many HVAC guys take into account the heat from normal living activities, but in an ICF house, and any other super insulated tight house, it can become a significant percentage of the heat source or load.




Even a retired engineer can build a house successfully w/ GBT help!
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27 Jan 2012 02:13 AM
Lbear, what you describe about sizing the units for the extreme temps of 115°F is what most guys do, and what Manual J more or less dictates. Manual J requires the use of a design temp for cooling that equates to the temp exceeded about 4% of the time. In other words, a correctly sized system will not keep the house cooled to the set point temp about 4% of the time. What I did for the heating side of the calculations, which is the predominant load here, is obtain the hourly temps for a 30 year period. I then selected the temp where about 10%, I think it was, of the readings were colder, and used that as one of the design points for the heating part of the heat pump capacity requirement. The idea is that below that temp I would run a pellet stove for auxiliary heat. But available equipment sizes didn't fit so the heat pump I installed will carry the house down to 0. The Manual J temp was 9°F, and the 10% temp was about 18°F.

It's not quite as easy to do in the cooling side of the equation because auxiliary cooling units are not as practical to include in the design as is auxiliary heating. It is worth looking at though. You may find, say a 4 ton cooling system, will take care of your cooling load for 85% to 90% of the expected temps. Permanently installed, or not, window a/c units or some such coolers may be practical to include in your design to take care of the peak loads. In other words, don't automatically assume that the main cooling units outdoors, be it one or two, are the only way to attack your cooling needs.

Now with the Daikin, and Mitsubishi systems, and one or two others now, you can install one or two 3 ton units outdoors and individual units in the rooms indoors. It's called a multi-split system. The Daikin outdoor units will carry up to 130% of the rated capacity in attached loads, i.e., you can have 7 or 8, 6000 Btuh evaporators scattered thru the house connected to one 36,000 Btuh condenser. The condenser won't drive all 8 units at 6000 Btuh at the same time, but it will drive all of them at ~4000 Btuh. A system like that will give you a lot of flexibility in the design and use.

In my case I have the 3 ton outdoor unit connected to a 9,000 Btuh wall unit in the garage and a 36,000 Btuh "ceiling mount" unit in the crawl space. I don't use the garage unit very much though because if it is the only one of the two running the efficiency of the condenser drops to the point where it costs almost the same as straight electric resistance heat.


Even a retired engineer can build a house successfully w/ GBT help!
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27 Jan 2012 07:30 AM
Hello Lbear you said:

"I think an overlooked issue is that the EXTREME high temperatures we experience, it requires the engineers to up size the units to make to sure they can handle 115F temps. So while my A/C units are "over sized" when you look at the temps in the 90F's but they are not "over sized" when you look at the temps in the 115F+ range. If you calculated the tonnage based on 90F-100F, then the system would be overworked when it hit 115F - 120F. "

Granted humidity is a much bigger problem here in Texas but if your A/C is running properly it will pull it out if it's present.  It's going to be present more often if you build a very tight house.   I would think the 115 high with low humidity would be less painful than 100 with 60%+ humidity.   At any rate, we had 30 or so consecutive days here that were 100+ this past summer the problem is not the "high" but the "low".  It was not unusual to have an 80-85 degree low - I seem to recall a few 90 degree lows when we hit 108 or so a few times.

I'm not an A/C guy but I would think one should size your system more on it's own environment e.g. what happens to the building if left alone with no power at all.   In other words, does it really matter what the high is if the building never see it or reacts to it.   What if your building was entirely10 feet underground would you size your A/C to handle 115F outside worst case scenario?    Perhaps you would size it to maybe 80F worst case scenario.   

As you know, with ICF the bigger the swing the better.  If it was 100 all day and 60 all night and your left your home tuned off (zero power).  I would bet your wall temp would stay very close to 80.    Some of this 80 would be lost to the earth and you'd find the home quite comfortable.   It takes a while for an ICF home to "realize" that the temperature has gone up or down.   If the mass is insulated it will be even slower.  

Of course there's not magic to it the walls, slab, mass etc. are just assymtotically (sp?) going to the average daily temperature and being pulled down a bit by the earth capturing some of the heat.   Regards.

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27 Jan 2012 09:58 AM
It doesn't take much of a dehumidifier or AC duty-cycle to deal with the latent loads from humidity sources inside the house- the MUCH bigger load in humid areas like southeastern TX where the out door dew point can hang in the 70s F for weeks and even top 80F multiple times per summer is the latent loads of the ventilation air. TexasICF's example of 100F/60% RH correlates with a dew point (the measure of the absolute humidity) of ~83F at sea level, which it truly downright gag-me miserable outdoors, and represents a huge latent load from ventilation air. By contrast 115F/30% RH has a dew point of 75F- still a substantial latent load and quite steamy (but you can at least breathe that stuff sitting in the shade sipping a tall cool one.)

In Lbear's part of AZ the latent loads from ventilation air are much lower than TX, if still substantial at times, and if high ventilation rates are desired it's still worth considering ERV rather than HRV for the active ventilation, especially if going with high-mass construction and a high SEER continuously variable speed compressor which will dehumidify less. High mass high-R houses have a reduced peak load as well as a much reduced average load, provided you do the site engineering, orientation, and envelope tweaking to reduce unwanted summertime solar gain. In a high mass house with continuosly variable speed compressors a pre-cooling strategy can also be effective, allowing you to undersize the mechanicals and still be comfortable during the afternoon peaks, which doesn't work quite as well with stick built (unless you add a lot of mass elsewhere, fully inside the thermal envelope.)

The effects of direct solar gain often trumps outdoor air-temps in terms of what defines the peak sensible AC load the clear air of AZ. High solar reflectance/moderate emissivity exterior finishes can make a real difference, even after the site-factors, roof angles, and glazing have all been optimized.

Although having mass in the walls is useful, direct heat gain through the walls (even an R10 wall) is a relatively small fraction of the total solar gain. Glazing and roof/attic gains are far bigger factors. But having a lot of thermal mass at least SOMEWHERE in the house is good for both comfort and energy efficiency.
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27 Jan 2012 11:13 AM
TexasICF: If it was 100 all day and 60 all night and your left your home tuned off (zero power). I would bet your wall temp would stay very close to 80. Some of this 80 would be lost to the earth and you'd find the home quite comfortable. It takes a while for an ICF home to "realize" that the temperature has gone up or down. If the mass is insulated it will be even slower.

ARghhh! For the 19th time, put your Nudura wall in a ORNL hot box and stop guessing about ICF mass effect. Alternatively, honor the rules about unsubstantiated insulation claims and restrict you comments to Nudura's published claims. Many things happen in a household during a day: doors open; sunlight streams; meals cooked; laundry washed, heat that would build up in an ICF house because the concrete is behind 2.5 inches of foam. Meanwhile here is the difference in dynamic mass benefit between ICF walls and exterior foam: http://www.ornl.gov/sci/roofs+walls/research/detailed_papers/thermal/figures/figure5.pdf

The Cliff notes for Phoenix: an R10 house with concrete exposed to the interior is an effective R28. The R17 ICF house is an effective R27. And, if you kvetch about measly R17 blocks, TexasICF, my next post will be the ORNL graf showing that the less foam in an ICF wall, the BETTER its DBMS coefficient.

Dana, while winter temp swings in the upper midwest are extreme, they don't count in dynamic benefit because the average is well below comfort levels and the heat is going only one way (out). Interior mass and icf are pretty close in MN (i.e. mass effects are equally modest.)
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27 Jan 2012 11:21 AM
To clarify, less foam equals a higher mass effect multiplier in Phoenix.
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27 Jan 2012 11:29 AM
What's the installed cost of the R17 Intmass wall vs that of the R17 ICF wall, and what are the expected energy coast savings ($'s) in that 1,540 sqft one story rancher each year?
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27 Jan 2012 01:32 PM
I have no knowledge of construction costs in Phoenix. I did a R10 intmass wall in Pa for about $7/sf as semiDIY. (Hired a moonlighting mason; acted as his helper.) The wild card in most markets is how competitive ICF is. I'm guessing that cmu in AZ is very competitive.

Potential savings is even less knowable. Glazing? Orientation? Attic R value? HVAC efficiency? Walls figure well down on the list. What's more, the difference between R17 and R27, to correct ICF in Phoenix for published mass effect numbers, won't add up to big bucks, Surely, it is a far cry from TexasICF's inference that ICF houses in Phoenix don't need airconditioning.
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27 Jan 2012 01:42 PM
In PA (except the cities of Pittsburgh & Philly) the installers cost for a 6" Polycrete wall is about $9.50/sqft. He will charge the GC $12 - $12.50.That's R23.25.
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27 Jan 2012 03:49 PM
Posted By toddm on 27 Jan 2012 11:21 AM
To clarify, less foam equals a higher mass effect multiplier in Phoenix.

How about Northern AZ-Prescott? It doesn't get AS HOT but we still see 30-35 degree temperature swings from peak day temps to early morning temps. Here is the graph:


Average Temp Graph - Chino Valley, AZ



Would I still see a higher mass effect multiplier in the Prescott area?
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27 Jan 2012 04:17 PM
Your area would be right up there, but I'd be guessing. If you have a site that would accommodate passive solar you'd be golden (unobstructed southerly view with no one looking back.)

Dmaceld gave you the link to UCLA's design tools. Climate Consultant has a chart that tells you how many hours a year high mass or passive solar/high mass would keep you comfortable without hvac. HEED allows you to rough out your design with windows, doors and house orientation in place and model its performance. It pretty easy to use, has ICF options if I remember right, and plugs you right into DOE2 without "interpretation" by TexasICF or me.

Bruce Polycrete, Climate Consultant liked high R ICF for Pa a whole lot better than my plan but who is rational about houses, eh? Given the window walls in my Frank Lloyd Wright tribute. passive solar and interior mass make sense even all that glass does not.

Two more economies in the hybrid ICF approach to high mass: No mesh necessary for stucco. Cost me $4.50/sf. Parging interior walls cost less than dry wall, again as semiDIY, but Bill Warthen did such a marvelous finishing job that we textured everything: parged walls, drywall and ceilings. Around here anyway, skilled trades aren't hard to find and they love an opportunity to show their stuff.
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27 Jan 2012 07:19 PM
Posted By toddm on 27 Jan 2012 04:17 PM
Your area would be right up there, but I'd be guessing. If you have a site that would accommodate passive solar you'd be golden (unobstructed southerly view with no one looking back.)

Dmaceld gave you the link to UCLA's design tools. Climate Consultant has a chart that tells you how many hours a year high mass or passive solar/high mass would keep you comfortable without hvac. HEED allows you to rough out your design with windows, doors and house orientation in place and model its performance. It pretty easy to use, has ICF options if I remember right, and plugs you right into DOE2 without "interpretation" by TexasICF or me.

Bruce Polycrete, Climate Consultant liked high R ICF for Pa a whole lot better than my plan but who is rational about houses, eh? Given the window walls in my Frank Lloyd Wright tribute. passive solar and interior mass make sense even all that glass does not.


The home will be positioned to face due south, with the majority of the windows on the south side of the home. I hope to utilize as much passive solar gain as possible in this home. During winter solstice the sun would be positioned just above the mountain range from east to west. Here is the view facing south but it was taken during summer solstice:



So I hope with the ICF, good windows, and passive solar design to keep my heating costs low.

Do you have any pics of your Frank Lloyd Wright tribute home?
 
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27 Jan 2012 09:03 PM





 
That's a beautiful view, Lbear and the climate there is nice.  I can see why you'd want to live there.

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27 Jan 2012 09:59 PM
Posted By Lbear on 27 Jan 2012 07:19 PM

The home will be positioned to face due south, with the majority of the windows on the south side of the home. I hope to utilize as much passive solar gain as possible in this home. During winter solstice the sun would be positioned just above the mountain range from east to west.

So I hope with the ICF, good windows, and passive solar design to keep my heating costs low.

Here's a link to a neat calculator to plot sun position throughout the year http://solardat.uoregon.edu/SunChartProgram.html.

I used it when I was designing my house to calculate how long of an overhang I needed to block direct sun in the summer and maximise sun entry during the winter through the SW facing windows in my house. It worked out. Right now we have fairly direct sunlight coming in during the afternoon. In the middle of the summer there is no direct sun coming in. The info from the plot not only played into the overhang design but also helped me determine window height above the floor and the height of the windows. I'm actually rather proud and quite pleased with what I was able to accomplish.


Even a retired engineer can build a house successfully w/ GBT help!
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28 Jan 2012 02:24 AM
Posted By dmaceld on 27 Jan 2012 09:59 PM

Here's a link to a neat calculator to plot sun position throughout the year http://solardat.uoregon.edu/SunChartProgram.html.

I used it when I was designing my house to calculate how long of an overhang I needed to block direct sun in the summer and maximise sun entry during the winter through the SW facing windows in my house. It worked out. Right now we have fairly direct sunlight coming in during the afternoon. In the middle of the summer there is no direct sun coming in. The info from the plot not only played into the overhang design but also helped me determine window height above the floor and the height of the windows. I'm actually rather proud and quite pleased with what I was able to accomplish.



THANKS! I will give it a shot!

Should the west side have fewer windows because of the summer sun setting in the west?
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29 Jan 2012 08:23 AM
I haven't updated this recently: http://www.flickr.com/photos/58061641@N06/

With passive solar, you'd definitely want mass exposed to the interior. An ICF wall would be little use in a late-aft overheating episode because the interior foam would delay its buffering effect.

Generally, you don't want windows facing west because there is no way to shade them. In my case, trees do the job quite well.
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29 Jan 2012 04:20 PM
Posted By toddm on 29 Jan 2012 08:23 AM
I haven't updated this recently: http://www.flickr.com/photos/58061641@N06/

With passive solar, you'd definitely want mass exposed to the interior. An ICF wall would be little use in a late-aft overheating episode because the interior foam would delay its buffering effect.

Generally, you don't want windows facing west because there is no way to shade them. In my case, trees do the job quite well.

Very nice home!

What made you decide to go with ICF ?
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30 Jan 2012 08:28 AM
The slab is sitting on ICF stem walls but the house itself is autoclaved aerated concrete, or AAC. Quite common in Europe. Less so here. They are solid blocks of regular Portland manufactured in a way that the block weighs about a fifth of what regular concrete weighs. The blocks are self insulating: R1.25/inch of wall. The wall has reinforced concrete cores every 4' and bond beams at floor heights.

Hybrid ICFs are also self-insulating, typically by incorporating styrofoam in the concrete mix. The blocks are drystacked and filled with concrete, typically in a honeycomb pattern. R values are well below conventional ICF but I hope you realize by now that interior mass and modest insulation work better in your part of the world. Google Apex and Rastra. Apex is based in AZ if I remember correctly. So is E-crete, an AAC manufacturer. The trouble with hybrid is that shipping costs get prohibitive pretty quickly.

Drystack is not as simple as it seems but these blocks are an architect's wet dream. If you can draw it you can build it, particularly with AAC.
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03 Feb 2012 03:58 PM

Todd, 

Very nice home!   

I do like the DBMS ORNL stuff -- but it is the lack of definition around effective R-value or R-value equivalent that's made it appear that ICF vendors are misleading potential buyers as they market R-value.   Consider from the report:
  

R-value Equivalent for Massive Systems is obtained by comparison of the thermal performance of the massive wall and light-weight wood-frame walls, and they should be understood only as the R-value needed by a house with wood-frame walls to obtain the same space heating and cooling loads as an identical house containing massive walls. There is not a physical meaning of the term “R-value Equivalent for Massive Systems.”

 

That is a little difficult to follow but let's go with it.   ORNL shows that in Phoenix the Dynamic Benefit of Massive Systems (DBMS) is significantly better for an R-17 wall with the mass on the inside than for an R-17 ICF wall with mass in the middle (between the foam).   And they show:   DBMS = R-value equivalent/Actual R.   Therefore, based on the chart we have:

 

R-value equivalent for R-17 ICF wall is about 25.

R-value equivalent for R-17 Internal mass wall is about 40.


To your point about DBMS in Phoenix it doesn't get any better anywhere else for DBMS. 
 

But I don't think it's all that clear --- for example --- how does AAC fit into that?   From ORNL:


Masonry or concrete walls having a mass greater than or equal to 30 lb./ft 2 (146 kg/m2) and solid wood walls having a mass greater than or equal to 20 lb./ft 2(98 kg/m2) are defined by the Model Energy Code [1] as massive walls. They have heat capacities equal to or exceeding 6 Btu/ft2   0F [266 J/(m2k)]. The same classification is used in this work.


Solid wood walls weighing 20 lb/sqft have specific heats great enough to give them an exceptable heat capacity to classify them as "mass".  By the same token, some AAC is just under this baseline of
6 Btu/ftF heat capacity and some thicker AAC is over it a bit.  Basically, AAC is mass system with a low heat capacity. Incidentally, ASHRAE defines a wall to be "mass" if it's heat capacity exceeds 7 Btu/ft2 F.  This difference would exclude some walls from being classified as mass. 


How does ICF fit?  Your typical 6" core ICF wall has a heat capacity of around 13 Btu/ft2 F. Thus ICF is a very high in heat capacity or about twice the ORNL baseline value.   What impact does this have on the report results.  I don't know but more heat capacity is good for DBMS.   ((Actually, I don't know this for sure as it applies to laboratory DBMS but I do know that if heat capacity is extremely high then it will take a long time for a building to "know" that it got cold outside and in fact despite diurnal swing it will also take a long time for the building to "know" that it "got colder" outside. ))  


What about R-value?

AAC actual R-value is about 8-10 (from what I gathered in search) and ICFs actual R-value is about 22.


If we look at Phoenix and utilize the DBMS for R-10 you still have an a strong effective R-value of about 25 which is actually still quite impressive.

So how does this translate back to the effective R-value chart for R-17 mass walls?   This value would be off the chart but based on the y=mx+b line they provided it's about 30 (it's off the chart as are almost all ICF brands on the market today). 
 
http://www.ornl.gov/sci/roofs+walls...html#whole 

I dug around quite a bit and found some other ORNL reports that did not attempt the dynamic part and seemed to say the opposite.

Since they have used least squares or similar to derive a straight line I don't think this is out of line.


I don't know for sure about this one way or the other but using this chart for AAC and ICF comparison is a little like using a screwdriver as a hammer.   It works but only to a point.  Regards. 

 

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06 Feb 2012 07:20 PM
No need to guess about AAC, Texasicf. AAC manufacturers built a representative wall in an ORNL hotbox, plugged the data into Doe2 and published effective R value numbers that the FTC accepts as legitimate claims.. Feel free to google. If memory serves, Phoenix was an effective R24. I used Washington DC to plug an effective R17 into RESCHECK and get my building permit. (Today, you'd need 10inch AAC walls to meet code in pa.)

No point in "translating" thermal mass either. If nudura, your brand, were to make effective R value claims the company must jump through the FTC hoops first. It doesn't and it hasn't, one guesses, because as ray Gladstone wrote earlier in this thread, why hand ammunition to your rivals by affirming that interior foam limit ICF's ability to buffer temp swings over 24hour periods?

Good news. TexasIcf. We are not as dumb as you think.
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07 Feb 2012 07:24 PM
Posted By toddm on 06 Feb 2012 07:20 PM
No need to guess about AAC, Texasicf. AAC manufacturers built a representative wall in an ORNL hotbox, plugged the data into Doe2 and published effective R value numbers that the FTC accepts as legitimate claims.. Feel free to google. If memory serves, Phoenix was an effective R24. I used Washington DC to plug an effective R17 into RESCHECK and get my building permit. (Today, you'd need 10inch AAC walls to meet code in pa.)

No point in "translating" thermal mass either. If nudura, your brand, were to make effective R value claims the company must jump through the FTC hoops first. It doesn't and it hasn't, one guesses, because as ray Gladstone wrote earlier in this thread, why hand ammunition to your rivals by affirming that interior foam limit ICF's ability to buffer temp swings over 24hour periods?

Good news. TexasIcf. We are not as dumb as you think.


Not as smart as you think either if you think hot boxes are the answer.
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08 Feb 2012 08:46 AM
An ad you didn't see during the super bowl: ford expedition! 50mpg!* (downhill, in neutral) So,FBBP, what's your view of the EPA?
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08 Feb 2012 10:54 AM
Posted By toddm on 08 Feb 2012 08:46 AM
An ad you didn't see during the super bowl: ford expedition! 50mpg!* (downhill, in neutral) So,FBBP, what's your view of the EPA?


toddm - most people on GBT won't accept the hotbox results for fibreglass insulation but some then turn around an quote them as gospel for other products.
Can a hot box tell you how a product performs in a cold climate as compared to a tropical one? Will your aac work as well in Mexico as it will up here?
More than a few decades ago we're were already having these discussions with regards to manufactured log home. The six inch wall was only at very best R9 but probably only R7. So what? We popped in the same furnace as we would for their R20 stick framed cousins and they always performed better than their cousins. Design temp of minus 32ºc.
What about the EPA? Does your vehicle get the exact performance the EPA says it will? Both EPA and hot boxes are useful tools, unfortunately often misused.
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08 Feb 2012 11:12 AM
I'm glad that FBBP feels comfortable enough to speak for "most people" regarding hot box testing, but I'm having a hard time figuring out who these "most people" are, exactly.

The ORNL's large scale climate simulator guarded hot box approach does a pretty good job at determining how different assemblies behave in different climates, far better than ASTM C 518 applied to dumbest of 2D models. http://www.ornl.gov/sci/roofs+walls/tour/LSCS.html
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08 Feb 2012 11:43 AM
BAM! BAM! BAM!

That's the sound of you guys beating this poor dead horse.
Regards...
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08 Feb 2012 12:20 PM
Posted By Dana1 on 08 Feb 2012 11:12 AM
I'm glad that FBBP feels comfortable enough to speak for "most people" regarding hot box testing, but I'm having a hard time figuring out who these "most people" are, exactly.

The ORNL's large scale climate simulator guarded hot box approach does a pretty good job at determining how different assemblies behave in different climates, far better than ASTM C 518 applied to dumbest of 2D models. http://www.ornl.gov/sci/roofs+walls/tour/LSCS.html


I have not got time to record every time a poster by the handle of Dana1 has inferred that fibreglass insulation does not live up to its ratings. That is the only test I referred to as "most people". You take it on yourself to answer my question as to wither a hot box or more specifically ornl's hot box can assess different climatic conditions on an assembly. And I would agree that it can but does it do it in a productive way?

"There is sufficient heating and refrigerating capacity to vary the simulated outdoor conditions in diurnal cycles, which allows tests of the dynamic response of test sections."

But do diurnal cycles show the full story? Maybe yes maybe no. How long do they run this? One day? Ten days? A full year? How do they compare air volume to assembly mass ratios? While this particular lab has outstanding features it doesn't mean we are necessarily testing for the right things in the right way. I have seen very few reports that say AAC or ICF perform so and so at this temp and so and so at this temp. I'm sure they are out there but I have not yet seen them.

Dana1 - I for one am very appreciative of the hours and hours of good information you have provided to the readers of this forum. You could be even more helpful if you would not always say that the anecdotal evidence must be wrong if it doesn't agree with the lab report. Maybe we are just testing wrong or interpreting test results wrong. Every test has some value but we need to make sure we are drawing the correct conclusions.

When you see a one legged dog running, you say "that can't be and I can prove it by this lab result". I would look at that dog and say "what did we miss in the lab report" ;-)
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08 Feb 2012 01:21 PM
Bambambam. That's the sound of FBBP beating a one legged dog.
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08 Feb 2012 02:45 PM
Is that the same one-legged dog I saw kickin' the dead horse?

SFAIK nobody on this forum thinks ASTM C 518 is an adequate test for mass-wall structures, since it's a steady-state 30F delta-T type of test. But it adequately describes the average performance of fiberglass batting IF it is installed without gaps or compressions AND has full air-barriers on both sides, even if it fails to describe what happens at the extremes, or in "typical" imperfect installations. But ASTM C 518 isn't a guarded hot box test, it's a steady state fixed-delta plate-test. ASTM C236 guarded hot box tests aren't usually done on fiberglass as a material, but is often used to characterize other materials and methods when the manufacturer is making the argument that it's performance is better than it's ASTM C518 results might imply. But ASTM C236 is also a steady-state test, not appropriate for mass walls.

But guarded hot box tests CAN be and ARE used to characterize both steady state and dynamic effects. ORNL has gone to considerable lengths to model dynamic performance of many assemblies using the large scale climate simulator and other hot-box tools. Pick any climate parameters, they can test the assembly under those dynamic conditions, and they have large weather databases to back up the parameters used for any particular location. This is a FAR better (and more complicated & expensive) test than plunking the material in an ASTM C518 plate. Maybe "most people" would reject those results, but I'm not one of them (quite the contrary!)

DBMS has some validity, even if labeling it at a fixed R-value other than it's ASTM C 518 value per the FTC would be a violation. DBMS values may seem squishy but they're still legal to use from a building code point of view, and well vetted by dynamic testing, despite significant variation in actual performance based on specific designs & locations. (The performance variations of f.g. batts is also dependent on design variations affecting total framing fraction, etc. too, much of which falls outside of the basic building codes.)

The IRC and similar codes give allowances for wall assemblies at lower ASTM C518 R-value rating provided there it sufficient thermal mass, but it still may be a higher R than DBMS of a specific stackup might be for the specific climate. To know how any of it (including fiberglass batts or blown cellulose) are going to work in YOUR specific design and climate, model it. DOE2 is a far better predictor of actual performance than anybody's marketing information, labeled R values, or DBMS, and DO in fact show the one-legged dogs that can run well if you tweak the design parameters to improve whole-house performance. DOE2 does a very decent job of modeling the dynamic effects of mass walls, (vetted by the measured performance of real-world structures) and much of the internals of that tool regarding mass-wall performance is based ORNL's guarded hot box testing. I readily accept this type of guarded hot box test, where I might question performance claims based on ASTM C236 in some dubious application of radiant barrier.

R-values of walls can be important, but they're sure not ALL-important or even a dominating factor in most designs. The relative air-tightness of concrete walls can be a larger factor in energy use in ICF structures than DBMS or steady state R, but unless the house is detailed and tested to a stringent air-tightness standard that advantage is too easily lost.

(OK horse, GIT goin', you can't fool me! :-) )
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08 Feb 2012 05:11 PM
Posted By Dana1 on 08 Feb 2012 02:45 PM
This is a FAR better (and more complicated & expensive) test than plunking the material in an ASTM C518 plate.


Fair enough. My apologies for suggesting otherwise

If the mass effect of ICF is just based on DBMS and hence the conclusions that ICF is best suited to high diurnal cycles, would it not be fair to suggest that after two or three days of fairly even day and night time temperatures, the effect of the ICF mass would be lost?

So in my house when we had a week of minus 32ºc (also our design temp) nights with day time recover to only minus 26º, the mass effect of concrete should have abated. After the first two or three days, the R22 to 24 of the foam should have been the governing factor with regards to heat loss. Since the heating is designed "as if" the walls are R50, I should have been freezing by day three, should I not?
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08 Feb 2012 05:33 PM
I don't think we have all the facts we need to properly discuss that scenario. In my neck of the woods. -26 means clear skies and lots of solar gain on our interior mass. Is that factored in?
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08 Feb 2012 05:52 PM
Posted By jmagill on 08 Feb 2012 05:33 PM
I don't think we have all the facts we need to properly discuss that scenario. In my neck of the woods. -26 means clear skies and lots of solar gain on our interior mass. Is that factored in?


It certainly should be considered. Unfortunately we have not had much sun until the last two weeks. Just after the cold spell.
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08 Feb 2012 06:26 PM
Posted By FBBP on 08 Feb 2012 05:11 PMSo in my house when we had a week of minus 32ºc (also our design temp) nights with day time recover to only minus 26º, the mass effect of concrete should have abated. After the first two or three days, the R22 to 24 of the foam should have been the governing factor with regards to heat loss. Since the heating is designed "as if" the walls are R50, I should have been freezing by day three, should I not?

So what did happen? How many days of -32C to -26C days did you have? How much heat did your heating system put out? What was the calculated Manual J load on your house? What kind and how much of ancillary heat sources do you have, like stove, TVs, computers, light bulbs, etc.? What was your house temp at the start and end of the cold spell?

Even a retired engineer can build a house successfully w/ GBT help!
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08 Feb 2012 06:54 PM
Manual J calculations routinely result in oversizing, first. Second, ICF slows heat loss -- and gain -- so that the impact of a cold snap is spread over days rather than hours. But here is the rub. Once the ambient temp drops below 20C and stays there mass is pretty much out of the picture. Heat is only going one way -- out. Build an identical low mass house next door at R22 and heat loss is the same.
DBMS only works when 20C happens at some point during the day. In Phoenix mass can keep the AC off during 100F afternoons, and the furnace off during 50F nights. Or not. ORNL's multiplier is an annualized adjustment. My house does better than a R17 low mass house in spring and fall and worse in summer and winter. Over 365 days, my R10 high mass is effectively the same as a R 17.
More caveats. In my design you'd spend big bucks to keep the windows from bleeding heat. The walls are no big thing, as long as the mass is exposed to the interior.
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09 Feb 2012 10:03 AM
dmaceld - I was referring to my earlier post on this thread, which give that info. 2nd half of first page.
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09 Feb 2012 07:12 PM
My apologies, FBBP. I assumed you were deliberately misleading people until I reread the post you referenced above. What your hvac guy meant by R50 could be literally anything according to the fellow who wrote Manual J, and argues here that rampant oversizing isn't HIS fault: http://www.greenbuildingtalk.com/buildcentral/sip/article_hvac_sizing.aspx

If he meant actual performance of R50, he was wrong. Most likely he was adjusting your walls for thermal lag. Thermal lag is the considerable time it takes for heat to penetrate a mass wall, long enough for conditions to change on the other side. You'd get some buffering even in the dead of winter. Instead of a low of 0 and a high of 30, for example, the delay built into ICF might result in temps10 to 15 degrees higher. You can downsize hvac with ICF, and R50 was probably your mechanic's way of getting it done.

Your R value remains R22. While your walls don't cool as much as the identical low-mass house next door, they don't warm as much either. Average is average, and at no point is ICF manufacturing BTUs. But make the average daily temperature 70 and it is a different ballgame. A range of 67-73 is much kinder on the wallet than 55-85 -- as long as the mass is exposed to the inside and able to buffer temps on a 24-hour basis.

Researchers have done many actual tests on actual houses, including the side-by-side study in Knoxville in 2000 with ICF industry support. I know of no study that suggests that ORNL is wrong about ICF. (We know that fiberglass insulation isn't as good in the field as it is in testing because that research exists.) Anecdotal evidence won't cut it, even if it seems self evident to you.
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09 Feb 2012 08:15 PM
Toddm-

In your opinion do you believe AAC is better product than ICF? If so, how are they better?

 
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09 Feb 2012 10:10 PM
Posted By toddm on 09 Feb 2012 07:12 PM
My apologies, FBBP. I assumed you were deliberately misleading people until I reread the post you referenced above. What your hvac guy meant by R50 could be literally anything according to the fellow who wrote Manual J, and argues here that rampant oversizing isn't HIS fault: http://www.greenbuildingtalk.com/buildcentral/sip/article_hvac_sizing.aspx

If he meant actual performance of R50, he was wrong. Most likely he was adjusting your walls for thermal lag. Thermal lag is the considerable time it takes for heat to penetrate a mass wall, long enough for conditions to change on the other side. You'd get some buffering even in the dead of winter. Instead of a low of 0 and a high of 30, for example, the delay built into ICF might result in temps10 to 15 degrees higher. You can downsize hvac with ICF, and R50 was probably your mechanic's way of getting it done.

Your R value remains R22. While your walls don't cool as much as the identical low-mass house next door, they don't warm as much either. Average is average, and at no point is ICF manufacturing BTUs. But make the average daily temperature 70 and it is a different ballgame. A range of 67-73 is much kinder on the wallet than 55-85 -- as long as the mass is exposed to the inside and able to buffer temps on a 24-hour basis.

Researchers have done many actual tests on actual houses, including the side-by-side study in Knoxville in 2000 with ICF industry support. I know of no study that suggests that ORNL is wrong about ICF. (We know that fiberglass insulation isn't as good in the field as it is in testing because that research exists.) Anecdotal evidence won't cut it, even if it seems self evident to you.


toddm - no it could not mean anything. When the software asks for the R value of the outside walls he put in R50. If you can prove that the btu's produced by my hot water tanks is considerably more than 50,000 btu's than yes, he was wrong.

Mass effect and buffering, as per ornl, is only effective for diurnal swing. It might have an effect for sudden temperature changes. It very likely has no effect when there is a 100ºf delta T inside to outside for more than three days. The inside temperature stays at 72ºf. There is also a huge wind scouring effect taking place. All that stands between the mass and the minus 25ºf temperature is two and one half inches of foam. If this is a straight "R-value" equation than the 6" of concrete should be down to very low numbers by way of entrained heat in a very short time. Remember the heat loss from the inside to the mass is protected by the same amount of foam but with a much smaller delta t.

I have already given my thoughts on Knoxville. The air change rates are way to high for an average ICF home. This defeats the value of ICF. I think but don't know for sure that the infiltration problem is with the vented crawlspace but there could be many other circumstances involved. As I said earlier ICF probably just provided some financial input to the study. Just because my results don't match any report does not mean they are wrong!

This is not a huge house but neither is it a doll house. It has a basement of 1700 square feet with a 9' ceiling, one third of which is rated as walkout. It has a main floor of 1400 sq. ft. with a 9' ceiling and an attached 1000' garage which is separated only by a 2 x 6 wall. The garage is ICF with two 9 x10 ft garage doors. The second floor is 1400 sq. ft. with an attached 700 sq. ft. suite over the garage. Ceilings at 8'. All this is heated as described in the earlier post.

I may not be the sharpest knife in the drawer but I have made a reasonably comfortable living for 40 years building houses and commercial buildings in cold climate so I do understand enough to design my customers needs, put it on paper and get it past by the three or four jurisdiction I work in including the City of Calgary.
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09 Feb 2012 10:17 PM
Wilcox remains leery of the whole concept of mass-enhanced R-value—not that the effect exists, but whether it can be used clearly with building materials. “I don’t know if there’s any way to make it a property of the material,” he told EBN, “It’s a property of the system.” There are a lot of questions to sort out, such as how many climates need to be modeled: are six enough, as Oak Ridge researchers have used, or do we need 20? Would such a system take credit for time delays in heat transfer, or just actual reductions in the amount of heat that moves through? http://www.buildinggreen.com/auth/article.cfm/1998/4/1/Thermal-Mass-and-R-value-Making-Sense-of-a-Confusing-Issue/
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10 Feb 2012 01:50 AM
If thermal mass plays NO role in ICF, theoretically if one would stack just ICF forms (2.5"EPS x 2) and leave the core hollow, the home should have equal heating and cooling loads to that of a ICF form that is filled with 6" of concrete. I wonder what that study would show? 2 homes (one 6" concrete core vs. hollow core).

If I were a betting man, I would bet the 6" concrete core home would have drastically reduced heating and cooling loads over the hollow core home.
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10 Feb 2012 09:31 AM
Lbear - I'm not saying that there is no mass effect for ICF wall assemblies. I am saying that the mass effect is very limited at consistently low temperatures with high delta t's. Heat goes to cold. Therefore as the assembly has to be colder than the room temp the mass cannot give any heat back to the room. With only R11 protecting the mass from the minus 32ºc exterior temp the mass should shed it retained heat quickly. So by conventional wisdom, all we should have left is the R11 of both layers of foam as the value of concrete is negligible. However the assembly in its whole is performing way better than this.
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10 Feb 2012 09:51 AM
I think I'll let you prove to me that your house is the 1 in 100 with an accurate man j. If your mechanic strayed from the published data once, how do know what else he made up? If you are an ICF builder, how do you know the R 50 bit wasn't a pitch for your business? But as long as we are using reliable sources instead of research what does Larry the weather guy on channel 3 think of ICF?


Lbear there is no one perfect system. ICF fits penna's climate better than AAC. AAC is a better fit for yours. Stud walls are kinder to budgets. SIPs are a natural for timbrrframe. Find the site. Find the house that belongs there. Choose the most suitable building system.
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10 Feb 2012 04:43 PM
Posted By FBBP on 08 Feb 2012 05:11 PM
Posted By Dana1 on 08 Feb 2012 02:45 PM
This is a FAR better (and more complicated & expensive) test than plunking the material in an ASTM C518 plate.


Fair enough. My apologies for suggesting otherwise

If the mass effect of ICF is just based on DBMS and hence the conclusions that ICF is best suited to high diurnal cycles, would it not be fair to suggest that after two or three days of fairly even day and night time temperatures, the effect of the ICF mass would be lost?

So in my house when we had a week of minus 32ºc (also our design temp) nights with day time recover to only minus 26º, the mass effect of concrete should have abated. After the first two or three days, the R22 to 24 of the foam should have been the governing factor with regards to heat loss. Since the heating is designed "as if" the walls are R50, I should have been freezing by day three, should I not?
The mistake in that analysis is that the presumption that your wall-R is a dominating factor in the heat load, whereas it is not.  In most homes with R20+ whole-wall values the window losses alone exceed the wall losses, and wall area only accounts for something on the order of 25% of the whole-house heat loss. (And that's why the mass effect in mass-walls in most climates is only a single-digit percentage reduction in fuel use, even if it allows you to undersize the mechanicals by double-digit percentages sometimes.)

Nor is the heating system very likely to be designed EXACTLY to balance at the the outdoor design temp. Most heating systems even if designed precisely to Manual-J with ZERO oversizing would have at least 15% margin,  and usually more like 25%.  If the heating system was designed even 10% above Manual-J (most are more oversized than that) most would be able to dwell for weeks at temps below design temp and still keep up. 

For the sake of argument let's say your outside design temp is -32C, and you treated the walls as a low-mass R50 based on some DBMS figure in your heat loss calc by which you sized the mechanicals (not recommended, but people do- there are better models for sizing mechanicals in high-mass houses), and in the calculation the walls counted for fully 30 percent of the total heat loss (that would be the exceptional case with an R20+ whole-wall house,  but let's just say it is.)  At a steady-state ASTM C518 R of R24 that means the heat loss through the walls is ~2x what you calculated for if you stagnated at -32C for a ~30% increase in the whole house heat load above what was calculated.

If your Manual-J was only a 15% overshoot, and the heating system was only 10% upsized from the Manual-J you might fall a few degrees short after a few days, but you would NOT be freezing.  You're looking at a heating system that's only putting out 1.15  x 1.10=  127% of the  calculated load, and you're stagnating at 130% , so your heating system is only putting out (1.27/1.30=) 97.7% of your calculated heating needs. You want to keep it at +21C, but the system can only maintain 19.8C after days of -32C.  Are you freezing yet? (I didn't think so.)  If a 1.2C undershoot is too much to handle, you could close the shades at night.

And if it actually got up to -26C with a daily average of -29C you'd undershoot by less than a degree with just the thermal mass of a low-mass house, and only briefly at that, but with ICF you'd probably coast through just fine.

With more typical 15%+ oversizing of the mechanicals above you could stagnate at design temp forever and still keep up.  (1.15 x 1.15= 132% of your calculated and your stagnated heat load is at only 130% of the calculated design load- you have a slim margin.)


 
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10 Feb 2012 11:14 PM
The mistake in that analysis is that the presumption that your wall-R is a dominating factor in the heat load, whereas it is not.  In most homes with R20+ whole-wall values the window losses alone exceed the wall losses, and wall area only accounts for something on the order of 25% of the whole-house heat loss. (And that's why the mass effect in mass-walls in most climates is only a single-digit percentage reduction in fuel use, even if it allows you to undersize the mechanicals by double-digit percentages sometimes.)

Nor is the heating system very likely to be designed EXACTLY to balance at the the outdoor design temp. Most heating systems even if designed precisely to Manual-J with ZERO oversizing would have at least 15% margin,  and usually more like 25%.  If the heating system was designed even 10% above Manual-J (most are more oversized than that) most would be able to dwell for weeks at temps below design temp and still keep up. 

For the sake of argument let's say your outside design temp is -32C, and you treated the walls as a low-mass R50 based on some DBMS figure in your heat loss calc by which you sized the mechanicals (not recommended, but people do- there are better models for sizing mechanicals in high-mass houses), and in the calculation the walls counted for fully 30 percent of the total heat loss (that would be the exceptional case with an R20+ whole-wall house,  but let's just say it is.)  At a steady-state ASTM C518 R of R24 that means the heat loss through the walls is ~2x what you calculated for if you stagnated at -32C for a ~30% increase in the whole house heat load above what was calculated.

If your Manual-J was only a 15% overshoot, and the heating system was only 10% upsized from the Manual-J you might fall a few degrees short after a few days, but you would NOT be freezing.  You're looking at a heating system that's only putting out 1.15  x 1.10=  127% of the  calculated load, and you're stagnating at 130% , so your heating system is only putting out (1.27/1.30=) 97.7% of your calculated heating needs. You want to keep it at +21C, but the system can only maintain 19.8C after days of -32C.  Are you freezing yet? (I didn't think so.)  If a 1.2C undershoot is too much to handle, you could close the shades at night.

And if it actually got up to -26C with a daily average of -29C you'd undershoot by less than a degree with just the thermal mass of a low-mass house, and only briefly at that, but with ICF you'd probably coast through just fine.

With more typical 15%+ oversizing of the mechanicals above you could stagnate at design temp forever and still keep up.  (1.15 x 1.15= 132% of your calculated and your stagnated heat load is at only 130% of the calculated design load- you have a slim margin.)


 


Dana - in this case we know what the maximum energy consumption is. We know that the windows, slab and roof will remain the same if there is frame walls or ICF walls. We want to figure out how long at a delta of 95 to 100 it will take to remove the effect of mass from the icf walls. Once we have that then all required heat is for conductive loss.  
 
52000btus is a pretty low heat loss for 6300 sq.ft. or 58000 cu.ft. I know that I can heat for somewhat less than that for at least 3-4 day at design. You are suggesting that it would take longer than that to eliminate the effect of mass. Well how long? Do we figure out what the specific heat of 5" of concrete is, decide what the average actual temp of the concrete is and then wait for enough hours at a d.t. of 100º to consume that heat? After that it would be straight conductive? I'm sure there is a formula out there but I haven't looked for it yet. Maybe you know one off the top of your head? 
I would like to know if the good performance is all mass or not. For sure low infiltration and low bridging play a part, but is that all? As you know I don't like the insinuation that icf is not really for cold climates. I happen to think it is one of the best building models we have up here ;-) Also happen to think it is one of the most cost effective over the long haul.
 
Btw a recovery to 26 would still only give us a mean average of somewhere around 31. The rise is all solar effect and the sun is pretty lazy up here at this time of year. Its a slow climb to 26 at about 2.00 p.m. and it falls off sharply at 3.30. And I guess I'm out of luck 'cause I don't have the shades up yet ;-)
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11 Feb 2012 08:36 AM
Who says ICF isn't for cold climates? The upshot here, if any, is that ICF isn't the mass wall of choice for the southwest. ICF is the only mass house I'd build in Calgary, but I'd want for its insulation and tight construction rather than its concrete.
there is no mass effect at minus30C. The concrete right under the exterior foam will be a degree or two warmer, the concrete under the interior foam will be a degree or two cooler than 21C. From a btu's perspective it's all downhill from there.
Yes you know your home's energy consumption. The only way to know if it is better than the identical low mass house next door is to build that house and compare them.
If you reject the knoxville ORNL/ICFA study as fatally flawed, seems to me you should be asking your trade group where they have been for the last 12 years. Spare us what the trades are trained to do. My dog is trained to find birds. That doesn't make her an ornithologist.
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11 Feb 2012 10:44 AM
Posted By toddm on 11 Feb 2012 08:36 AM

If you reject the knoxville ORNL/ICFA study as fatally flawed, seems to me you should be asking your trade group where they have been for the last 12 years. Spare us what the trades are trained to do. My dog is trained to find birds. That doesn't make her an ornithologist.


It was also sponsored by Home for Humanity, so following your logic, I guess the homeless where the true experts.
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11 Feb 2012 02:20 PM
Habitat for Humanity volunteers helped build the houses so, yes, that group was a sponsor as well.
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11 Feb 2012 04:26 PM
Posted By toddm on 11 Feb 2012 08:36 AM
Who says ICF isn't for cold climates? The upshot here, if any, is that ICF isn't the mass wall of choice for the southwest. ICF is the only mass house I'd build in Calgary, but I'd want for its insulation and tight construction rather than its concrete.
there is no mass effect at minus30C. The concrete right under the exterior foam will be a degree or two warmer, the concrete under the interior foam will be a degree or two cooler than 21C. From a btu's perspective it's all downhill from there.
Yes you know your home's energy consumption. The only way to know if it is better than the identical low mass house next door is to build that house and compare them.
If you reject the knoxville ORNL/ICFA study as fatally flawed, seems to me you should be asking your trade group where they have been for the last 12 years. Spare us what the trades are trained to do. My dog is trained to find birds. That doesn't make her an ornithologist.

ICF is the better wall even in the southwest.   ORNLs DBMS tables show a clear advantage in Phoenix to internal mass over double insulated mass (ICF) but the the difference in R-value is just too great between say AAC and ICF for the DBMS effect to overcome it (even there).    

In other words you need to compare your R-10 wall AAC wall (on the chart) to an R-22 ICF wall (which is off the chart).  So if you really want to get down to it you can't really use these charts for an honest comparison.  Furthermore, depending on who you ask ORNL or ASHRAE -- AAC is marginally a mass wall at all with a heat capacity typically about half that of a 6" ICF wall.   In fact, ASHRAE's minimum of 7 Btu/sqft F leaves some of the lighter AAC designs of 5-7 Btu/sqft F out of the mix (not massive) and not applicable to ORNL tables for mass wall systems.

"There's no mass effect at minus 30C.  The concrete right under the exterior foam will be a degree or two warmer, the concrete under the interior foam will be a degree or two cooler than 21C."

This statement is not correct.   The first problem is that total delta T inside the concrete typically only a degree or two.   E.g.   17C +/- 2C.
The concrete never has more than a degree or two variance cold side to hot side.    Your example of a a steady state (been cold outisde for a while) wall with a huge temperature gradient of 50 degrees C is not possible for a conductor.  It (the concrete) will remain at a relatively constant temperature.  This is part of the reason you don't need set back with ICF. 

The second problem with this statement is that the concrete temperature is typically within a few degrees of the inside set point temperature.  In the many times where we've measured temperatures inside the wall the concrete typically varies no more than 8 degrees C from the set point (inside temperature).  This is true here in Texas and way up in Canada and is true regardless of outside temperature.   In other words, the concrete temperature generally parallels the inside temperature and is largely independant of the outside temperature.  

I know quite a few ICF folks in Canada that maintain that (when it's very cold) since their walls start on a concrete footer well below the frost line (e.g.  earth is at say 10C (50 F)) the walls are constraintly receiving heat from the earth.   I am in agreement with this as it reflects my thermistor studies here.   Clearly since it's so very cold outside heat is traveling up from the earth and is conducted by the walls.  I prefer to believe in heat traveling hot to cold instead of magic.

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11 Feb 2012 04:27 PM
Posted By toddm on 11 Feb 2012 08:36 AM
The upshot here, if any, is that ICF isn't the mass wall of choice for the southwest. 

So for my area, southwest Arizona (Prescott) if I went with ICF, would I be throwing money into the wind?


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13 Feb 2012 10:48 AM
Turns out TexasICF is right about the relative constant temp in an ICF concrete core. My bad. Toward the bottom of this page you'll find a link to a Canadian study monitoring probes in the walls of an ICF apartment building in Waterloo, Ont. http://gbt.buildcentral.com/Forums/tabid/53/aff/4/aft/49134/afv/Topic/Default.aspx You might jump right to the conclusions page where it states "No thermal mass impact or higher effective insulation value was observed."

I am linking the discussion rather than the study to demonstrate that we have here is not so much an ongoing thermal mass problem as a TexasICF problem. Facts bounce off the man like bullets off Superman. Density is less an issue than focus, I think. Green means energy savings here to most people. TexasICF has a different kind of green in mind.

Among the ricocheting facts is this chart I am showing TexasICF for the third time: http://www.ornl.gov/sci/roofs+walls/research/detailed_papers/thermal/figures/figure8.pdf
As you see, ORNL's DOE2 computer model predicts that R5 ICF will get you ~12.5 percent energy savings over regular stud wall in Phoenix. Ramp that up to R25 and your savings FALL to ~9 percent. And yet TexasICF continues to pretend that there's nothing wrong with ICF in Phoenix that more insulation wouldn't fix. TexasICF likes visuals so think of it this way: You're going to bed on a cold winter night and anxious to share body heat. Then you discover that your snuggle bunny is wearing a heavy down parka. That is ICF in Phoenix.

AAC gets you a bit less in effective R value. On the plus side the materials cost all in is roughly 2/3 the price of ICF block alone. Masonry contractors in Phoenix should have both experience and sharp pencils. As another plus you get 90 degree corners and straight walls without waves, dents or bulges. Stucco is a step easier and cheaper. You can paint AAC to pass code in nonpublic areas like the garage, mechanical areas and walls under cabinets, tile or paneling. My house took 3000 SF of stucco outside but only 1200 SF of plaster inside. Plaster costs all in were less than drywall cost along for every sf, which is a requirement for ICF. Acoustic and fire ratings are better: four hours for AAC in the latter case, making it the firewall of choice in coal mines. Finally, if you want your house to look like a wedding cake, complete with frosting roses and statuettes, hire an ice carver, hand him/her a very very good dust mask and step upwind. I'm guessing Rastra and Apex could make similar arguments.

Lbear, my advice is go with the flow in your market. There are very few areas in the US where ICF is common enough to promise consistent quality and competitive pricing. AAC is less common, although Arizona might be the exception. You'd want contractors who have done dozens of houses. If you can't find them, there is nothing wrong with CMU, which with recycled xps, would be cheaper than AAC.

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13 Feb 2012 11:38 AM
Posted By toddm on 13 Feb 2012 10:48 AM
As another plus you get 90 degree corners and straight walls without waves, dents or bulges. Stucco is a step easier and cheaper... Plaster costs all in were less than drywall cost along for every sf, which is a requirement for ICF. Acoustic and fire ratings are better: four hours for AAC in the latter case...



Can't let this little disingenuous tirade pass without commenting...

(1) Polycrete proprietary corner guide system ensures corners are 90 deg. if they're supposed to be.

(2) Welded steel wire mesh within the foam panel prevents bulges, scalloping and snaking. Large size (2' x 8') allows 2 braces on each form. Forms withstand 1,600 lbs / sqft of lateral pressure, almost 2x that of the next strongest form. Forming capacity test results are on the website.

(3) Stucco is not a step easier or cheaper, it's the same. EIFS is a step easier on the ICF wall than the concrete block since you don't need the rigid foam board.

(4) Six inch Polycrete wall has a four hour fire rating -- those test results are also on the website.

(5) Acoustic ratings on a 6 inch ICF wall are STC 57. Can't imagine circumstances under which AAC is higher.

(6) Drywall is not a requirement for ICF, there are some fine veneer plaster products that perform beautifully on ICF walls.

Hope that clears things up. As Tex would say.... Regards
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13 Feb 2012 01:18 PM
Todd,  Thanks for pointing me to this old link.   From your link -- I think mlevendo pretty much sums up my thoughts on cold weather ICF benefit and he or she sounds a lot like many I've spoken to that live where things get really cold.

"I have no doubt that thermal mass is still a benefit of ICF walls in cold climate because of what I have experienced so far. We have an ICF house in central Minnesota that will be finished in March. It is all closed up and the current heat source is an electric plenum heater (the two stage air source heat pump is not hooked up yet). We have had drastic temperature dips this winter with it dropping down below -20 F. I can view my per day electric usage via my utility providers website. The thermal mass defintely levels out these low temperature swings. Lately our temps have peaked in the single digits. Last week my project manager turned the temp from 66F down to 55F. Electric usage dropped to near nothing for almost 2 days. This occurred when we were on a 3 day cold stretch and the average outdoor temp was -17 F. It never got above -10 F during that cold snap.
In order for there to be no benefit of thermal mass the concrete in my wall would have to be equal to the outdoor air temps. I don't think that would ever happen with the concrete wall/footing in contact with the earth down below the frost line. Plus there is the heat from the interior that would also be heating the concrete."

Don't you want to listen to what people that actually live in these homes have to say? 

Regarding what a chart says about how an R5 ICF performs, I don't give this a lot of weight because as far as I've seen no such ICF exists (today or back 10 years or so).  Almost all ICFs are in the area of R22.   Also, although Phoenix is ideal location for internal mass Lbear is building a few miles north of there were climate zones 4 and 5 cross.   R-value and mass start to matter more and more as you get colder and get into higher temperature swings.   I'm with Bruce on this one, ICF is clearly the better system. 


Although, the material is still more commerical at this point I think googling "ASHRAE 50% Solution" for the DOE report will give you more recent data on thermal mass and for the eight climate zones including North Alaska.   Regards.
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13 Feb 2012 01:33 PM
All I know is the icf contractor who built my foundation stem walls managed to make more mistakes and bigger mistakes in two courses (TWO courses) than my mason did in the rest of the house. The mason was appalled at how approximate the walls were, and this contractor came with the distributor's recommendation. Again, my advice is don't pick a wall technology that is rarely done in your part of the world.

Painting AAC walls is simpler and cheaper than anything you can do to bring ICF up to code.

My 8 inch walls are STC 47. They can be brought up to STC 68 at greater thicknesses and with an air gap. Interior walls panels are almost price competitive with stud walls and get you STC 40. With insulating and fire pluses as well, motel chains are liking AAC a lot.

Stucco over AAC doesn't require foam boards; the blocks are self insulating. By skipping the mesh, stucco is indeed one step simpler on AAC than ICF.

I have been careful not to generalize from my experience, which is not typical, or to impose my preferences on folks who are building different kinds of houses in different climates. You stop torturing the truth about ICF and you won't hear me from again.
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13 Feb 2012 01:37 PM
TexasICF, if you put less weight on anecdotal evidence and more weight on scientific research, your posts would be worth reading. But that wouldn't do much for monthly sales, eh? Can't wait for you to publish your thermistor work.
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13 Feb 2012 02:00 PM
Well, at least we can now trace the root of Toddm's anger at ICF technology. Another incompetent installer. Manufacturers can train installers and certify that they have completed the training course. Unfortunately, they can't verify their workmanship or diligence. That has to be up to the building's owner.

If you're acting as your own GC, get references from the ICF installer and then actually check the references. Go look at their previous work. If your GC is responsible for hiring the subs, don't accept shabby work.

Manufacturers can not refuse to sell their products to contractors, but they can stop recommending contractors that generate complaints. We have done that in the past and will continue to do so. Can you imagine Home Depot refusing to sell 2x4's to a lousy framer?
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13 Feb 2012 02:07 PM
Todd, Oh well, your silent treatment lasted 10 minutes. I still think you should read some of the newer stuff from ASHRAE and DOE. That way, when you sit down to build again you'll have all the data. It also might benefit you to listen to folks who actually live in ICF homes. Bruce may be right about the installer being the anger source but I think it's also about trying to make the AAC decision seem like a good one. I don't think ACC is a bad system by any means -- I just don't agree that it's on par with the typical ICF. Regards.
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13 Feb 2012 03:30 PM
Posted By toddm on 13 Feb 2012 01:33 PM
All I know is the icf contractor who built my foundation stem walls managed to make more mistakes and bigger mistakes in two courses (TWO courses) than my mason did in the rest of the house. The mason was appalled at how approximate the walls were, and this contractor came with the distributor's recommendation. Again, my advice is don't pick a wall technology that is rarely done in your part of the world.

My 8 inch walls are STC 47. They can be brought up to STC 68 at greater thicknesses and with an air gap. Interior walls panels are almost price competitive with stud walls and get you STC 40. With insulating and fire pluses as well, motel chains are liking AAC a lot.

Stucco over AAC doesn't require foam boards; the blocks are self insulating. By skipping the mesh, stucco is indeed one step simpler on AAC than ICF.

I have been careful not to generalize from my experience, which is not typical, or to impose my preferences on folks who are building different kinds of houses in different climates. You stop torturing the truth about ICF and you won't hear me from again.

That happens with ALL the trades; wood frame, SCIP, SIP, AAC, etc., all of them have bad installers and all of them have nightmare stories of bad installs. I know of wood frame contractors that cannot make a square wall. I currently live in a tract home that is made of wood and I have had tons of problems with bad framing and water leaks. The only good thing is that the builder came back and fixed the issues but the quality of the home will never be that great.

Out in my neck of the woods I cannot build with SCIP or AAC, as there is nobody out here who even does it. What I know for sure is that the area I will build my custom home in, wood homes do not do that well because of the termites, rodents and other critters. For me ICF is the clear choice, and I have one contractor that does ICF and does it very well. I have seen his work. If he is not available when I am ready to build, I can always get an ICF builder to come in from another state to do my project.

Each technology has its pros and cons, there is no "perfect" building technique. I am confident that if you had a qualified ICF installer, your walls would be true. I am also confident that the ICF guys on this forum build straight walls.


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13 Feb 2012 07:18 PM
The thread I linked to a couple of posts ago began in January 2009, and my "anger" was evident then. I got my building permit on Nov. 1. 2009 so by your reckoning I am both clairvoyant to have anticipated problems with my slab 11 months later and dumb as a box of rocks to proceed. Nice try, though.

I couldn't find an ICF contractor who had done a slab on grade. Because slabs on grade are rare in the North and footers and stem walls are rare in the South, I am betting that most ICF contractors lack this experience, even though ICF is both far superior to CMU for this purpose and competitive in price. For the benefit of neophyte pros, DO NOT say, as the four of us did, "it's only two courses." Corners on low, unbraced walls are more likely to float rather than less likely. While you can true up rim boards and ledger boards, a slab is what it is. Happily my mason had it true in a single course of AAC. There is no substitute for 40 years of experience, eh?

You confuse me Lbear. You have conducted the world's longest courtship of a wall system, which apparently is ongoing, except you say on a different thread today that you have hired an architect and are passing along detailed questions about ICF. So.... shill for the ICF carney barkers on this site?

Not to worry about my silence TexasICF. You bring up the Mythical Earth Coupling Plug, pixie dust in the ready mix or Smart Foam (heat checks in but it doesn't check out) and I'll be here.


'

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13 Feb 2012 07:28 PM
Give it up Toddy. You've been exposed and they've got your number. Now go back under that bridge like a good little troll.
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13 Feb 2012 07:43 PM
Posted By toddm on 13 Feb 2012 07:18 PM

You confuse me Lbear. You have conducted the world's longest courtship of a wall system, which apparently is ongoing, except you say on a different thread today that you have hired an architect and are passing along detailed questions about ICF. So.... shill for the ICF carney barkers on this site?

 


The "architect" is a family member of mine who is a retired architect. He is doing the design of the home as a favor but he has a learning curve because he has not worked with ICF before.

When it came down to the wall systems, I researched all of them. When I contacted SCIP builders, only 1 returned my call, the others never got back to me. The one that did return my inquiry was not even that interested in my project as he is out of state. Then he quoted me some insane price tag which basically killed and buried SCIP. Plus I am not too thrilled with the SCIP interior wall finishes. Nobody out here does AAC. I don't like wood SIPs, but I will most likely use steel SIPs for the roof.

That leaves me wood frame or ICF for my wall system. The rural area I am looking to build has tons of burrowing pack rats and field mice. I have talked to homeowners out there who constantly have rodents getting into their homes by gnawing through OSB and even 2x4's. Just talked to someone the other day that had woodpeckers drill holes in their wood fascia which left holes for squirrels and rodents to get into their attics. I didn't even mention the scorpions which only need the width of a credit card to enter into the wall system of the home or the subterranean termites which would destroy the wood wall systems if not caught early.

Even if I still went with wood, how much $$$ would I have to spend on open spray foam for the walls to get an effective/true R-22 value? Blown-in cellulose or fiberglass is just a RSVP for rodents to come in and nest within the walls. In the end the cost to spray foam the walls and go with wood frame would be on par with an ICF wall.

Plus the area I will build in has a forest fire and seismic factor.

If you were in my shoes, honestly, which wall system would you choose?

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13 Feb 2012 07:49 PM
I'm confused guys. Who's arguing what? Or are you just arguing for the sake of arguing?

Seems  to me the only ones in this thread who are making any sense are Dana, Lbear, and myself. And sometimes I wonder about myself!!

Even a retired engineer can build a house successfully w/ GBT help!
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13 Feb 2012 07:56 PM
Where the hell have you been dmaceld? They're just arguing for fun. It's what they do. Lbear and Toddy throw out the bait and FutureStone and Polycrete keep coming after it. They can't help it. It's like the story about the scorpion and the frog... It's their nature.
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13 Feb 2012 07:56 PM
Sorry, delayed double post
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13 Feb 2012 09:24 PM
My thoughts on mass in Phoenix.

If we say Phoenix temps are 90 during the day and 60 during the evening then the day heat will penetrate the exterior layer of foam, build up in the concrete till some of it penetrates the second layer of foam. With the insulation on both sides, the concrete can hold heat to its specific heat values. How long it takes for the heat to penetrate the two layers is a matter of R value.

If the mass and two layers of foam working as an assembly delay or slow the transfer of the 90º outside temps from reaching the inside for a period of say 6 hours than when the outside air begins to cool, the cost of mechanically cooling the interior will be reduced substantially because the ac unit is now shedding heat to the cooler night time temps rather than the daytime temps. The inside air can now also be cooled by natural ventilation. The heat still residing in the concrete mass will tend to move to the outside again because the outside air is now cooler than the inside air. This amount of heat does not need to be dealt with from the inside. In this case it is also possible that the heat trapped in the concrete mass between two layers of foam might migrate down to the cooler footing as this is the path of least resistance.

With all the insulation placed on the outside, the interior mass can only respond to the heat once it is already in the room. Also once the heat passes the outside insulation, it move readily into the interior space, no interior insulation means that the mass and the room temps will try to equalize. If this were not the case we would have to ascribe a much higher R value to concrete. It would therefore seem that heat gain from other than wall areas (windows etc.) will soak into the bare mass for a period of time in the morning but once the outside heat passes the outside insulation, this will stop and it will be the outside heat that is soaking the mass and than the mass will radiate it into the room. (heat transfer direction changes as the mass approached higher outside temps.) In the evening/nighttime, all the heat has to be dealt with as the heat will not go back through the foam to the cooler outside temps. ‘course you will still have the benefit of the cooler outside temps to work with.
So if most of the heat is coming from the walls ICF has the advantage. If most is coming through windows etc. external insulation has an advantage till the mass is effected by the outside temps, then because it becomes a radiator it becomes a disadvantage.
Feel free to disagree but please give logical explanations so that your reply builds up the knowledge base on this forum.
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14 Feb 2012 06:35 AM
Posted By FBBP on 13 Feb 2012 09:24 PM
My thoughts on mass in Phoenix.

If we say Phoenix temps are 90 during the day and 60 during the evening then the day heat will penetrate the exterior layer of foam, build up in the concrete till some of it penetrates the second layer of foam. With the insulation on both sides, the concrete can hold heat to its specific heat values. How long it takes for the heat to penetrate the two layers is a matter of R value.

If the mass and two layers of foam working as an assembly delay or slow the transfer of the 90º outside temps from reaching the inside for a period of say 6 hours than when the outside air begins to cool, the cost of mechanically cooling the interior will be reduced substantially because the ac unit is now shedding heat to the cooler night time temps rather than the daytime temps. The inside air can now also be cooled by natural ventilation. The heat still residing in the concrete mass will tend to move to the outside again because the outside air is now cooler than the inside air. This amount of heat does not need to be dealt with from the inside. In this case it is also possible that the heat trapped in the concrete mass between two layers of foam might migrate down to the cooler footing as this is the path of least resistance.

With all the insulation placed on the outside, the interior mass can only respond to the heat once it is already in the room. Also once the heat passes the outside insulation, it move readily into the interior space, no interior insulation means that the mass and the room temps will try to equalize. If this were not the case we would have to ascribe a much higher R value to concrete. It would therefore seem that heat gain from other than wall areas (windows etc.) will soak into the bare mass for a period of time in the morning but once the outside heat passes the outside insulation, this will stop and it will be the outside heat that is soaking the mass and than the mass will radiate it into the room. (heat transfer direction changes as the mass approached higher outside temps.) In the evening/nighttime, all the heat has to be dealt with as the heat will not go back through the foam to the cooler outside temps. ‘course you will still have the benefit of the cooler outside temps to work with.
So if most of the heat is coming from the walls ICF has the advantage. If most is coming through windows etc. external insulation has an advantage till the mass is effected by the outside temps, then because it becomes a radiator it becomes a disadvantage.
Feel free to disagree but please give logical explanations so that your reply builds up the knowledge base on this forum.


What you think and what the facts are are two different things. Having all the insulation on the outside doubles the time it will take for the heat to move to the interior wall.Having no insulation on the interior wall allows the concrete to react faster to the heat in the room, the whole point of having no insulation hindering the flow. Exactly what you want. Insulation on the outside to slow the heat coming in through the walls. Concrete on the inside so it can quickly react by absorbing the interior heat. The studies have already proven it. You have not. You have not given logical explanations or built up any knowledge base. It is all supposition.
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14 Feb 2012 11:02 AM
Posted By jmagill on 14 Feb 2012 06:35 AM
What you think and what the facts are are two different things. Having all the insulation on the outside doubles the time it will take for the heat to move to the interior wall.Having no insulation on the interior wall allows the concrete to react faster to the heat in the room, the whole point of having no insulation hindering the flow. Exactly what you want. Insulation on the outside to slow the heat coming in through the walls. Concrete on the inside so it can quickly react by absorbing the interior heat. The studies have already proven it. You have not. You have not given logical explanations or built up any knowledge base. It is all supposition.


jmagill - What you say is no different than what I said except that you seem to imply that NO heat will come through the wall. If you have sufficient insulation on the exterior you can slow it down. If you don't, than the mass becomes the enemy. Its just like a radiant floor at full temp.
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14 Feb 2012 11:11 AM
I implied no such thing.

You seem to be saying that the mass "could" be better if it is in between two pieces of insulation. That is not true. that simply slows down it's effectiveness in all directions

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14 Feb 2012 11:19 AM
Is there some way I can prevent these stupid, redundant, interminable and excruciating comments from clogging up my inbox?
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14 Feb 2012 12:26 PM
I think it might be as simple as unchecking the box at the top of the page that reads "Check this box to subscribe to this topic."
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14 Feb 2012 12:45 PM
Posted By jmagill on 14 Feb 2012 06:35 AM


What you think and what the facts are are two different things. Having all the insulation on the outside doubles the time it will take for the heat to move to the interior wall.Having no insulation on the interior wall allows the concrete to react faster to the heat in the room, the whole point of having no insulation hindering the flow. Exactly what you want. Insulation on the outside to slow the heat coming in through the walls. Concrete on the inside so it can quickly react by absorbing the interior heat. The studies have already proven it. You have not. You have not given logical explanations or built up any knowledge base. It is all supposition.

While having the entire mass on the inside with no insulation is the ideal scenario, as shown by the studies, it still does not mean that ICF is completely useless in the thermal mass department. The concrete in ICF does contribute to thermal mass, just not as ideally as a SCIP would.

Where does that live one with? SCIPs, which are even harder to find a qualified SCIP contractor and the costs of SCIP are even more than an ICF home. Also, many people like a drywall finished interior, so having a concrete wall on the interior will turn off many people. Each system has its pros and cons but ICF claiming that the thermal mass in ICF is of no consequence is not accurate either.
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14 Feb 2012 12:56 PM
Posted By Lbear on 14 Feb 2012 12:45 PM
Posted By jmagill on 14 Feb 2012 06:35 AM


What you think and what the facts are are two different things. Having all the insulation on the outside doubles the time it will take for the heat to move to the interior wall.Having no insulation on the interior wall allows the concrete to react faster to the heat in the room, the whole point of having no insulation hindering the flow. Exactly what you want. Insulation on the outside to slow the heat coming in through the walls. Concrete on the inside so it can quickly react by absorbing the interior heat. The studies have already proven it. You have not. You have not given logical explanations or built up any knowledge base. It is all supposition.

While having the entire mass on the inside with no insulation is the ideal scenario, as shown by the studies, it still does not mean that ICF is completely useless in the thermal mass department. The concrete in ICF does contribute to thermal mass, just not as ideally as a SCIP would.

Where does that live one with? SCIPs, which are even harder to find a qualified SCIP contractor and the costs of SCIP are even more than an ICF home. Also, many people like a drywall finished interior, so having a concrete wall on the interior will turn off many people. Each system has its pros and cons but ICF claiming that the thermal mass in ICF is of no consequence is not accurate either.


I completely agree. Mass in an ICF wall has benefit. It however is less benefit than having the mass completely with in the insulation. We just happen to have a few ICF contractors who can not live with that benefit and have to try to claim more. It is kind of like the whole claim of 5 inches of foam and 6 inches of concrete equaling 50 rvalue.
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14 Feb 2012 01:58 PM
Posted By jmagill on 14 Feb 2012 12:56 PM


I completely agree. Mass in an ICF wall has benefit. It however is less benefit than having the mass completely with in the insulation. We just happen to have a few ICF contractors who can not live with that benefit and have to try to claim more. It is kind of like the whole claim of 5 inches of foam and 6 inches of concrete equaling 50 rvalue.

You must be referring to the 1996 ICFA report that commissioned the Firm of CTL Engineering of Skokie Illinois to conduct a study to model the effective thermal mass of ICF construction.  I looked over that report and most northern "cold climate" areas like Quebec and Alaska only got a R-Value of R-20 - R-24. Climates like Phoenix, Arizona got an R-Value of R-50 according to the report. Basically any northern cold dominate climate with limited sun during winter got a R-20 through R-35, while southern areas of the continent like Texas, Arizona, and Nevada got R-50.

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15 Feb 2012 05:52 AM
The proof for me is in the electric bills every month. In the South Florida market nothing can touch ICF for efficiency.

The key is combining it with spray foam insulation such as Icynene or other brands applied to bottom of roof deck.

This video speaks volumes http://www.youtube.com/watch?v=oncC4zYa63U

Compare those numbers to the average block house. ICF/Spray foam will save 50% on cooling(can't speak to heat in my climate).

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15 Feb 2012 07:50 PM
That's some study you found, Lbear: basically it is ICF-is-better-than-crap-production-houses I with a double deception baked in.

CTL's task was to find the cavity insulation required in stud walls built 16 inches on center to match ICF at a steady state whole-wall R-value of ~18 plus thermal mass enhancement in 38 U.S. and Canadian cities. As most readers know, whole wall numbers account for the much lower R values of the studs, which can add up to a significant percentage of a stud wall. The result was off the charts in many of the 38 climates -- no amount of insulation did the job -- so CTL stopped the comparison at R50+ required to bring stud walls up to ICF performance. Straw man set up. Straw man knocked down. Except....

An R50 cavity stud wall would require -- what? -- 2x16s? One suspects that 5 minutes into a real world exercise, the designers would be adding foam board sheathing to the exterior or drawing up a double stud wall, either of which would dramatically improve whole wall figures. This is the fundamental deception in the ICF industry's ongoing better-than-crap campaign. Yes, whole wall numbers are the important ones. No, you don't have to pour concrete to improve them.

But real howler here is the mass effect adjustment. CTL used a code compliance program for commercial buildings to account for ICF's mass in the 38 cities. The engineering firm disclaimed it thusly: such use "may not be applicable to residential buildings; however, in our opinion, it is adequate for comparison purposes." Alas, it is not adequate as a base for insulation claims, so you will find ICF literature saying "performance up to R50" while it rates the blocks at R20ish.

One would hope that the average attentive consumer would ask why, if R50 is legit, the company says R21. The above average attentive consumer might also ask why the CTL study didn't use the Department of Energy's modeling software, developed at Oak Ridge National Laboratory for the specific purpose of quantifying mass-enhanced R values.

Could it be that the result would fall far short of R50, and embarassingly so?
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15 Feb 2012 08:05 PM
We will stipulate that 5 inches of EPS is R22 - 23. Any ICF manufacturer claiming their 5" thick EPS product is anything else is being deceptive. I would be surprised to learn that any of them continue to do so. This is not debatable, it's fact.

ICF has many other benefits that make it a superior choice over a flimsy stick built wall. Avoid stick built walls, they attract tornadoes, hurricanes and fire.
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15 Feb 2012 08:17 PM
Posted By BrucePolycrete on 15 Feb 2012 08:05 PM
We will stipulate that 5 inches of EPS is R22 - 23. Any ICF manufacturer claiming their 5" thick EPS product is anything else is being deceptive. I would be surprised to learn that any of them continue to do so. This is not debatable, it's fact.

ICF has many other benefits that make it a superior choice over a flimsy stick built wall. Avoid stick built walls, they attract tornadoes, hurricanes and fire.

And that would be a solid and true R-22, as air infiltration and thermal bridging are non-existent in ICF. All while a wood frame wall (2x6) with 4" spray foam, with all the thermal bridging, especially over windows and doors as those areas are heavily wood framed, usually with Glulam beams and/or multiple 2x4's. The wood frame home MIGHT get a true R-20 value and you are still deep in $$$ with spray foam.


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15 Feb 2012 08:35 PM
Posted By toddm on 15 Feb 2012 07:50 PM
That's some study you found, Lbear: basically it is ICF-is-better-than-crap-production-houses I with a double deception baked in.

An R50 cavity stud wall would require -- what? -- 2x16s? One suspects that 5 minutes into a real world exercise, the designers would be adding foam board sheathing to the exterior or drawing up a double stud wall, either of which would dramatically improve whole wall figures. This is the fundamental deception in the ICF industry's ongoing better-than-crap campaign. Yes, whole wall numbers are the important ones. No, you don't have to pour concrete to improve them.

But real howler here is the mass effect adjustment. CTL used a code compliance program for commercial buildings to account for ICF's mass in the 38 cities. The engineering firm disclaimed it thusly: such use "may not be applicable to residential buildings; however, in our opinion, it is adequate for comparison purposes." Alas, it is not adequate as a base for insulation claims, so you will find ICF literature saying "performance up to R50" while it rates the blocks at R20ish.

One would hope that the average attentive consumer would ask why, if R50 is legit, the company says R21. The above average attentive consumer might also ask why the CTL study didn't use the Department of Energy's modeling software, developed at Oak Ridge National Laboratory for the specific purpose of quantifying mass-enhanced R values.

Could it be that the result would fall far short of R50, and embarassingly so?
Why can one still go to Home Depot and buy advertised R-13 or R-19 fiberglass batts? Yet it is common knowledge that one will NEVER get a true R-13 or R-19 value from those batts. The real world/effective results of those batts would be more like R-8 or R-11 when you take into effect the air infiltration. Where is the air infiltration adjustments for fiberglass batts? Nowhere, that's where.

I would say that probably 10%-20% of ICF builders still push the R-50 values but most respectable ICF companies will give the real R-Value of R-22. Yet, credit still must be given to where credit is due. ICF has a true/real world R-22 value, as there is no thermal bridging and air infiltration in ICF. Add in the thermal mass, which you admitted has SOME value in bringing in a higher effective value. While R-50 is pushing it, it would not be unreasonable to say that an ICF home in a diurnal climate that sees 30+ degree swings, the ICF walls would have an effective R-Value in the 30's.






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16 Feb 2012 12:26 PM
I am not inclined to guess about what's reasonable for ICF's mass effect in Phoenix, and I certainly won't accept anything the industry says about it short of proper testing.
If form companies could claim mass-enhanced values in the 30s, you'd expect them to do so, no? Here is hybrid ICF manufacturer Rastra doing just that: http://www.rastra.com/ThermalPerformance.html
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16 Feb 2012 02:28 PM
Posted By toddm on 16 Feb 2012 12:26 PM
I am not inclined to guess about what's reasonable for ICF's mass effect in Phoenix, and I certainly won't accept anything the industry says about it short of proper testing.
If form companies could claim mass-enhanced values in the 30s, you'd expect them to do so, no? Here is hybrid ICF manufacturer Rastra doing just that: http://www.rastra.com/ThermalPerformance.html

That's the whole point.
The fiberglass batt industry continues to sell and claim R-13 and R-19 values that are "properly tested", yet we know that one will never get a R-13 or R-19 in the real world. They will be lucky to see R-8 or R-11 in those walls when put to real world tests. Yet they continue to post their R-13 and R-19 claims unabated and they will go back and claim they have the test results to show those high R-Values.

The question still stands. An ICF form with 5" of EPS gets a R-22 rating, that is a fact. What does the thermal mass bring to the table? According to your position, it brings nothing?

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16 Feb 2012 05:00 PM
I guess I am missing your point about fiberglass. Testing doesn't catch its flaw so all testing is bad? That's silly. Or ORNL's mass effect testing specifically is bad? Possibly. Let's see some research indicating so. Otherwise, that the ICF industry ignores an accepted test while tossing around anecdotes and sketchy science is a completely different kettle of fish. If a seller won't provide me information by accepted standards, how is it my duty to guess?

But just to make you happy, yes, ICF will have a mass effect in Phoenix. I showed you an ORNL chart that suggests that R17 ICF would be a mass-enhanced R28ish. But R22 is still a jump ball. I also showed you an ORNL chart showing a decline in annual energy savings as ICF R value increased. It makes sense that more foam would push the wall's response time beyond the diurnal cycle that generates savings. But that's conjecture and we've had enough of it on this thread to last us a lifetime. If I were committed to ICF, as you appear to be, I would be quite upset that form makers are withholding information I need to make good decisions.
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17 Feb 2012 04:09 AM
Posted By toddm on 16 Feb 2012 05:00 PM
I guess I am missing your point about fiberglass. Testing doesn't catch its flaw so all testing is bad? That's silly. Or ORNL's mass effect testing specifically is bad? Possibly. Let's see some research indicating so. Otherwise, that the ICF industry ignores an accepted test while tossing around anecdotes and sketchy science is a completely different kettle of fish. If a seller won't provide me information by accepted standards, how is it my duty to guess?

But just to make you happy, yes, ICF will have a mass effect in Phoenix. I showed you an ORNL chart that suggests that R17 ICF would be a mass-enhanced R28ish. But R22 is still a jump ball. I also showed you an ORNL chart showing a decline in annual energy savings as ICF R value increased. It makes sense that more foam would push the wall's response time beyond the diurnal cycle that generates savings. But that's conjecture and we've had enough of it on this thread to last us a lifetime. If I were committed to ICF, as you appear to be, I would be quite upset that form makers are withholding information I need to make good decisions.

The point about fiberglass is that it is still toted today that R-13 batts are actually R-13, when we know they are NOT. Yet nothing is done about this and many people still buy the R-13 misinformation and manufacturers can still sell R-13 at Lowes and Home Dept and nobody calls them on it.

EVERY building method has sketchy data at times. While the lumber industry is the predominant building technique in the USA, it is far from being truthful and honest in its claims. Without getting into all of their questionable claims, we can spend all day on how the lumber of today is of lesser and lesser quality due to the young growth trees they are using. Get a "straight" 2x4 at Lowes, leave it a garage for a month and you no longer have a "straight" 2x4.

Even SCIP has its problems and questionable data. Again, not to go off topic but SCIP builders claim the cost to do SCIP is equal or less than a wood framed home. When I got quoted for SCIP it was off the charts expensive. There is no way it equals or is less than a wood framed home cost to build.

The point is that ALL manufacturers make questionable claims and they ALL like to trash the opposing methods. It's like the Ford vs Chevy debates. Each claims their vehicle is better and each one has reports and studies claiming theirs is better. It never ends.


I ask again, what are my options? Wood or ICF? Which would you choose? You know you would pick ICF.
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17 Feb 2012 05:03 AM
Posted By Lbear on 17 Feb 2012 04:09 AM
Posted By toddm on 16 Feb 2012 05:00 PM
I guess I am missing your point about fiberglass. Testing doesn't catch its flaw so all testing is bad? That's silly. Or ORNL's mass effect testing specifically is bad? Possibly. Let's see some research indicating so. Otherwise, that the ICF industry ignores an accepted test while tossing around anecdotes and sketchy science is a completely different kettle of fish. If a seller won't provide me information by accepted standards, how is it my duty to guess?

But just to make you happy, yes, ICF will have a mass effect in Phoenix. I showed you an ORNL chart that suggests that R17 ICF would be a mass-enhanced R28ish. But R22 is still a jump ball. I also showed you an ORNL chart showing a decline in annual energy savings as ICF R value increased. It makes sense that more foam would push the wall's response time beyond the diurnal cycle that generates savings. But that's conjecture and we've had enough of it on this thread to last us a lifetime. If I were committed to ICF, as you appear to be, I would be quite upset that form makers are withholding information I need to make good decisions.

The point about fiberglass is that it is still toted today that R-13 batts are actually R-13, when we know they are NOT. Yet nothing is done about this and many people still buy the R-13 misinformation and manufacturers can still sell R-13 at Lowes and Home Dept and nobody calls them on it.

EVERY building method has sketchy data at times. While the lumber industry is the predominant building technique in the USA, it is far from being truthful and honest in its claims. Without getting into all of their questionable claims, we can spend all day on how the lumber of today is of lesser and lesser quality due to the young growth trees they are using. Get a "straight" 2x4 at Lowes, leave it a garage for a month and you no longer have a "straight" 2x4.

Even SCIP has its problems and questionable data. Again, not to go off topic but SCIP builders claim the cost to do SCIP is equal or less than a wood framed home. When I got quoted for SCIP it was off the charts expensive. There is no way it equals or is less than a wood framed home cost to build.

The point is that ALL manufacturers make questionable claims and they ALL like to trash the opposing methods. It's like the Ford vs Chevy debates. Each claims their vehicle is better and each one has reports and studies claiming theirs is better. It never ends.


I ask again, what are my options? Wood or ICF? Which would you choose? You know you would pick ICF.


Actually. it is not as simple as that. It depends on many things from solar location to budget. I can build a better insulated building for less money with SIPs or exterior insulation and leave out the concrete. There are good reasons to use ICF's but it is not it's mass effect or more cost effective insulation value. I can get better mass effect with interior mass. I can get better dollar value with SIPS or exterior insulation and wood framing. The studies have already proven it. This constant run around by a couple of ICF contractors is making the good honest ones look bad. Give it a rest. I will add so this is clear. ICF is a great product if it fits the needs of what you are trying to achieve. It however is not the best product every time, for every job. No product is.


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