Posted By dolphin on 10/28/2009 11:50 AM
Ok. Very interesting article. Thanks for the reference. Data is key!!! I am going to strongly recommend that my builder use 1 inch XPS with a 2 by 4 stud wall and unfaced fiberglass batts. I think that should do the trick. I do have another question related to the information in that article as well as the information in the article on Understanding Vapor Barriers (Building Science). If my insulation contractor is applying 3/4-1 1/4 inches of closed cell foam, followed by R-19 fiberglass batt, does there need to be a vapor barrier on the inside? I think not. There is going to be stone and vinyl siding on the exterior, followed by a house wrap, followed by OSB, followed by 2 by 6 studded walls with the foam/batt combo. I think he mentioned putting "plastic" over the fiberglass before drywall. This seems wrong! Any comments are appreciated.
At less than 2" of thickness closed cell foam is only a class-III vapor retarder (semi-permeable). I'm assuming your proposed stackup is:
stone & vinyl || housewrap || OSB || flash foam ~1" thick || ~4.5" fiberglass || poly (or not) || gypsum || paint
The quad-cities are smack in the middle of zone 5:

...in which case you need a class-II (semi-impermeable) vapor retarder on the warm side of the structure. You could probably get away with vapor retardent paint (class-III) on the interior layer, as long as it's airtight. If the foam were applied to the gypsum, not the OSB you could get away with out any other vapor retarder (it too is class-III).
The vapor retarder's function is to keep the water vapor on the warm side (the interior, in heating dominated climates) from infusing into the cooler depths of the insulation. If the vapor retarder is only placed on the colder side of the structure, vapor diffusion into the wall from the warm side allows it to find the depth into the insulation where the dew point temperature occurs, where it condenses, creating potential mold & rot issues.
Poly is a class-I vapor retarder (highly impermeable)- it does the trick (a requirement most Canadian climate zones.) It's not a terrible idea for zone-5- take that recommendation unless you have a well-thought out model that says you can do better.
Even a small hole is worth a whole 4x8 panel of class-III diffusion, or a whole HOUSE of class-II diffusion. That interior layer needs to be as absolutely air-tight as possible!
More info/recommendations:
http://www.buildingscience.com/documents/information-sheets/3-water-management-and-vapor-control/info-sheet-310-vapor-control-layer-recommendationsAlso, going with high density R21-R "cathedral ceiling" batts instead of R19 standard density reduces the rate of convection within the cavity (that occurs with all fiber insulations), and less transport of water vapor to the cold side where it can condense. Better yet, BLOWN insulation (nearly) eliminates gaps voids, and further reduces convection. The actual R-value of the batts as-installed would be about R14-R15, since it'll be compressed.
My first choice on the fiber would be wet-spray cellulose, followed by (sulfate free) dense-packed dry cellulose, followed by blown fiberglass. The blown FG will yield a slightly higher steady-state R-value, but the cellulose will wick any condensation away from the timbers, adds thermal mass, and will have substantially less convection. (Convection degrades performance at higher temperature differences, meaning the R-value falls with temperature. The less-dense the fiber, the greater this factors in.)
It's nearly impossible to install batts perfectly around plumbing & electrical, and it's impossible in the sub-1 inch micro-cavities that occurs around doors/corners/windows in real-world framing, but wet-spray cellulose does a pretty good job at filling it all in. If you can fill the micro cavities with 2lb foam that's even better, but would mess up window & door frames as it expands.