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lakehouse Registered Users
Posts:2

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| 09/29/2007 4:32 PM |
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Good afternoon to everyone,
I am new to the forum and am seeking to tap your collective wisdom.
We are getting ready to build a very small garage with a living space above it. Only the living area will be constructed of SIPs. The structure is 28' wide by 26' deep. The walls are 8' high with gabled ends that are 14' high (all wall measurements from subfloor of living area). The roof is pitched at 9 in 12. There are two "dormers" on the house. One is centered in the front of the house, 10' wide and roughly 12' high. The other dormer is on the back of the house, 4' wide and roughly 10' high. The plan calls for 6" exterior walls. The measurements for this structure would require 1300 sq. ft. of panels for the walls, and 1450 sq. ft. of panels for the roof. There is nothing too elaborate about this structure. In fact, the plans were purchased from a company that sells to "do it yourself" types.
I submitted the plans to a manufacturer's representative for the southeastern US. They quickly gave me a budgetary estimate for the SIP package of approximately $20,000. The price seemed reasonable and may be spot on. But, I have started to question that based on reading I have done in this forum. One particular member, BenMiller, described a much larger house in this post, http://www.greenbuildingtalk.com/Forums/tabid/53/forumid/5/postid/27810/view/topic/Default.aspx. His package price was roughly $11000.
I know that it is tough - if not impossible - to guess at the package price for a project. But, for a living space of roughly 720 sq. ft. of living space, I am starting to question that price. Considering 2750 sq. ft. of panels, that is $7.27 per sq. ft. of panel.
Does that seem right? I know the price is subject to change as the final design comes together. But I don't expect the price to be less.
Any thoughts? Thanks in advance for your response.
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olpjeb Registered Users
Posts:55

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| 09/29/2007 10:21 PM |
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It does not seem out of line. For comparison, I paid a hair over $8/ft^2 for 4.5" urethane walls and 6.5" urethane roof. That included about 30 window and door cutouts, screws, foam, 2x's in the cutouts, and 2x's in the facia, along with all of the electrical boxes and conduit. Installation and the 2x4 sill plates were on top of that.
I bid my job out to various companies. All were within 10% of each other.
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cmkavala Registered Users
Posts:807


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| 09/30/2007 9:53 AM |
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lakehouse;
are the panels precut or to be cut in the field ? are there any realated beams, fasteners included, and is that a delivered price? |
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Chris Kavala chris@southernsips.com 1-877-321-SIPS |
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lakehouse Registered Users
Posts:2

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| 09/30/2007 4:17 PM |
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The price includes roof beams, purlins, screws, house wrap, foam for sealing joints, etc. Basically everything but shipping. The windows and doors are factory cut.
Some additional reading suggests that the calculated price/sq. ft. is pretty close to other package prices when you consider the costs other than that of the panels.
It seems like a lot of money when considering the overall budget for the project. The thing that is lost in the calculation is the time and labor costs that would be incurred in building the structure by traditional means. Perhaps I was overtaken by a moment of panick when I read about package prices for other projects.
I really appreciate your help.
JNR |
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mmacgowa Registered Users
Posts:542

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| 10/01/2007 8:03 AM |
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Your small footprint for a SIP upgrade will be expensive especially if shipping is not on the quote. Also you may need to have a crane or forklift which will add addiontal cost. If you were building a stick frame locally it would be estimated at $6/ft for the footprint or $4320 plus insulation. Insulation will run a few hundred so you could build a comparable living space in sticks for about $5000 and shipping would be included. Unless you have a SIP installation crew that is familiar or plan to do it yourself you probably will not realize a labor savings. Thus you may be looking at amortizing $15,000+ over the course of the life of the building. Unless you live in a very cold or a very hot climate this may be a difficult task. $15k+ is a whole lot of money in 700 sq ft. At 12,000 sq ft, you could have spray foam insulation installed by a local crew at $4/ft and still be $5k under budget. And while it would not be as good, it might be more affordable for such a small project.
Don't get me wrong. I love SIPs an will use them when I can but not when cost prohibitive.
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cmkavala Registered Users
Posts:807


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| 10/01/2007 5:11 PM |
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lakehouse;
Don't listen to Mr. Negativity, but if cheap is all you care about - build stick, or if quality and performance is important - build with SIPs |
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Chris Kavala chris@southernsips.com 1-877-321-SIPS |
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lkazanov2 Registered Users
Posts:110

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| 10/01/2007 7:47 PM |
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Guys,
I am in the process of pricing our house as well. Much larger footprint. What I have found is that for materials only SIPS cost equals that of an ICF plus concrete. Labor not included. In this calculation, most ICF run at 3.50-4.00 sq foot (wall) add concrete at about $90/yard which is about 1.50-2.00 per form. The SIPS I have seen run at 4.50-5.50 per sq foot. The most expensive is have seen is the metal system (the one with open studs with solid foam in the middle) at abou 7.75 per sq foot. I believe that only SIPS or ICF's are the way to build but material cost wise ICF's seem to win. Labor is another story. ICF's are much more labor intensive.
Leonard
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cmkavala Registered Users
Posts:807


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| 10/01/2007 8:44 PM |
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Leonard;
ICFs will always cost more than SIPs, you missed the ICF bracing, concrete pump, steel rebar and labor to place both. Difficulty in fastening anything substantial. And if you have an oops! expensive to fix.
We recently placed a steel SIPs roof on an owner-builder installed ICF house. -What a freaking nightmare! It took us 3 days just to prep the walls/plates to get good enough to attach roof. ICFs were full of honeycombs and a couple of wall that were bulging & 4" out of plumb on a 2 story.
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Chris Kavala chris@southernsips.com 1-877-321-SIPS |
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mmacgowa Registered Users
Posts:542

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| 10/02/2007 3:02 PM |
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Chris,
What is negative about suggesting the truth? The numbers given above don't even indicate shipping. If the project is going to cost significantly more then a super insulated stick structure then what is the benefit for the home owner? I realize that SIPs would be supperior but if the true cost ends up being $5k - $8k more expensive then how do you rationalize it? I know trying to convince a number of green builders to go SIPs, they were not convinced that the upgrade cost was justified in 2500 sq average projects. How would you convince them that it is justified in a project that is a third the size with a higher upgrade cost as they will most likely be billed a full truck for shipping? |
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cmkavala Registered Users
Posts:807


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| 10/02/2007 5:14 PM |
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mmacgowa,
suggesting and telling are two different things, your statements are often unfounded or incomplete. The bottom line is you get what you pay for. There are some fine energy efficient modulars and mobile homes too, if price is the only consideration. It is why some of us drive Hyundai's and some prefer Lincoln's |
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Chris Kavala chris@southernsips.com 1-877-321-SIPS |
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intransit Registered Users
Posts:16

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| 10/02/2007 5:37 PM |
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what is the warranty on these panels? i noticed that the company in my area warrants to the buyer that their panels will not delaminate in normal use as the result of defects in materials or manufacturing for 20 years from date of purchase.
that has me thinking how dependable these things really are. what is the remedy in the event of panel failure? what is the life expectancy of these panels in the long run? these are sort of expensive to be worrying about 20-30 years down the road. i hope this is the right thread for this. i couldnt see starting another, however, warranty is a major concern. |
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research is having confidence in nonsense. - burt rutan |
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cmkavala Registered Users
Posts:807


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| 10/02/2007 6:10 PM |
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intransit;
Giving a warranty on a manufactured product should give some level of confidence. Plywood is a manufactured laminated product too and I have seen plywood delaminate ,what do you think your recourse would be 10 years down the road if it fell apart or if your roof trusses failed If warranty is a major concern you should be glad your supplier is offering one. Most panel testing is done with a safety factor of only 85% lamination and load testing with 2.5x safety factor.
SIPs are not new and have been in use for over 50 years, I haven't heard any delam issues. |
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Chris Kavala chris@southernsips.com 1-877-321-SIPS |
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lkazanov2 Registered Users
Posts:110

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| 10/02/2007 6:17 PM |
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Posted By cmkavala on 10/01/2007 8:44 PM
Leonard;
ICFs will always cost more than SIPs, you missed the ICF bracing, concrete pump, steel rebar and labor to place both. Difficulty in fastening anything substantial. And if you have an oops! expensive to fix.
We recently placed a steel SIPs roof on an owner-builder installed ICF house. -What a freaking nightmare! It took us 3 days just to prep the walls/plates to get good enough to attach roof. ICFs were full of honeycombs and a couple of wall that were bulging & 4" out of plumb on a 2 story.
Chris,
You are correct but lets take a look at the details and lets leave the "install or human factor" out of the process. The concrete pump fees could easily equal the shipping cost of SIPS. The bracing has resale and I am sure as ICF's get more common it should not be too difficult to purchase or sell second hand. The rebar has it's cost and certainly labor. But, if I am given a quote of let's say a 10% differential between SIPS and ICF's (installed, ready to go, etc), I will choose ICF, again just my opinion. With regards to the install, yes, you cannot take concrete back. But I have also seen a SIP install with a quarter's size gap between the panels (around windows), talk about thermal briding. That one small gap could easily negate the SIP entirely. I like SIP construction very much, I was just surprised how competitive ICF's have truly become. And with regards to strength, longevity, impact resistance, etc, and most improtantly that "warm, fuzzy feeling" I would have a difficult time equating a SIP with a poured, reinforced concrete wall. Again, JMHO.
Leonard
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cmkavala Registered Users
Posts:807


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| 10/02/2007 7:18 PM |
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Leonard;
1/4" gap is a bad installation problem which can occur with either system. However, easily correctable with SIPs ,not easy or cheap with ICFs. that "warm, fuzzy feeling" may be a false sense of security? They are not as strong as they perceived. Our SIPs are high velocity impact resistant. I have a tougher time equating a conventional trussed roof to a SIP roof.
One of the largest concrete contractors in Florida chose SIPs over ICFs , built in a V zone on the Gulf coast
http://southernsips.com/driftwood.html
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Chris Kavala chris@southernsips.com 1-877-321-SIPS |
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lkazanov2 Registered Users
Posts:110

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| 10/02/2007 8:04 PM |
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Chris,
Nobody said that SIPS are weak or inferior. The contractor that you speak may have simply chosen SIPS over ICF based on his availability of labor. You must admit that SIPS require less skilled labor as compared to typical wood framing or ICF construction. Yes, screw ups in ICF are expensive and difficult to correct. Concrete is not forgiving. But to say that a poured and reinforced concrete wall provides a "false sense of security" as compared to 2 layers of 7/16" OSB and 5-6" of EPS is stretchng it a bit. The other factor that is needed to mention is that a SIPS house typically require an engineering stamp. My County will accept the HUD's ICF prescriptive guide as reference and allow most foot print sizes. As I recall, the SIPS guide is limited to 60x40, if memory serves.
Again, SIPS definitely have a place in this world and we researched them heavily in our construction process but at certain price points, and again this is a personal decision, I believe that ICF have become very competitive.
Leonard
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cmkavala Registered Users
Posts:807


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| 10/03/2007 9:33 AM |
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leonard;
The concrete contractor has over 100 employees, he does not lack for labor availability. He did make a well thought out intelligent decision as to what system to use. His house is 4 stories high!
A full thick concrete wall is pretty stong, but ICFs are just 4-1/2" sandwiched between 2 layers of 2-1/2" foam. From our experience, we found the ICF gables to be quite shaky when setting ridge beams. Stamped engineered plans are stricly a regional requirement and not always needed. In Florida every structure (including ICFs, conventional & garden sheds) are required to be signed & sealed. You say HUD's ICF prescriptive guide allows most? Its that to say ICFs are limited as well?
I never had any argument that ICFs are becoming competitive, It just takes too darn long to build one. Did you calculate additional construction loan interest in your analysis?
You are also sacrificing about 125 sq.ft. of useable living area on a 2500 sq.ft house just due to the additional wall thickness!
@ $85./ sq.ft. you just lost $10,625. now thats a bargain!
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Chris Kavala chris@southernsips.com 1-877-321-SIPS |
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lkazanov2 Registered Users
Posts:110

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| 10/03/2007 10:57 AM |
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Chris,
I appreciate your comments. The house is being drawn from the "inside-out." I did this so that we can vary the wall thickness w/o affecting the interior dimensions. Granted, we will have thicker walls and the consideration for extension jambs for windows comes into play (with additional cost). Also, 4" systems for above grade are not frequently recommended for ICF construction. Our basement system will consist of 12" core with 5.75" core for above grade (plus 5" total foam). The transition will serve as a brickledge. One aspect of your discussion that you fail to mention is the basement construction. I believe you have to admit that at least an ICF basement, again if done properly, is probably the best way to go. Yes, it definitely takes longer time to build ICF home. But in my opinion the strength, value, and longevity of a poured and steel reinforced concrete wall, if done properly, are incredibly potent values. Again, just my humble opinion. SIPS are definitely a strong option for some but not ALL builders that consider alternative housing techniques.
BTW, if any body is interested in a first glimpse of SIP construction, Michael Morley's book is excellent. As I recall, the only one written dedicated to the subject.
Leonard
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