warmfloor vs. cable type systems (electric)
Last Post 04 Mar 2008 06:25 PM by warmsmeallup. 25 Replies.
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evperryUser is Offline
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07 Dec 2007 09:22 PM
i am very interested in comments anyone would have on the warmfloor type of electric system that is based on carbon pads versus the cable systems that the vast majority of electric radiant heat suppliers use. it appears at first glance that the warmfloor system is about 3 times more expensive than the comparable cable systems. after speaking with a warm floor rep, i am leaning towards their product. i searched this site and have seen warmzone.com come up often and i have also spoken to them. they seem to be a very knowledgeable operation. i am especially curious about the warranties on cable type of systems. i understand that they will fail at some point so i am wondering if anyone has had problems or how the warranties work. thanks. thanks.


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14 Dec 2007 06:01 PM
I have also found the staff of Warmzone to be very knowledgeable regarding electric radiant heat. I have bought and installed their systems from Danfoss and was impressed with the durability of the cable and their warranty seems to be superior to all the others out there. Essentially, they offer a 10 year warranty like many of the others but then put their money where their mouth is by paying up to 5 times the origianl cost to cover any costs associated with tearing up tile and hiring professionals like me to fix it!

Aside from all the warranty talk I have never had to replace one and believe most of the horror stories came from cheaper cables that were left on the roof with UV exposure. Go to warmzone for more info on all the warranty stuff. -Good luck.


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01 Jan 2008 02:33 PM
evperry, are you referring to STEP warmfloor polymer systems? Seems like its major benefit from a safety and energy standpoint is the low-voltage operation. I don't know about the price, but if it's 3 times more expensive then I guess that's a major drawback! I would really like to see a comparison between such a system and a regular electric cable system regarding energy use and longevity. I also wonder if it feels as warm. Anybody out there with some real-world experience?

Regarding the warmzone site, very impressive that they actually put the prices on the site.


epstructuresUser is Offline
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01 Jan 2008 04:47 PM
Have also done a lot of research on electric radiant including warmfloor,warmzone, nuheat,warmlyours,floorheat and warmup. I also found them very knowledgable and courteous. I have chosen to use Warmup due to the 30 year warranty compared to 10 of the other manufacturers. Also Wamup is a floor heating system not a floor warming system. Warmup also put together a full layout even before signing contract.


evperryUser is Offline
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01 Jan 2008 09:04 PM
I am actually now leaning towards a product called convectair. They are based out of canada and I have it in my house. Much less expensive system.

The radaint seems great but the pricing was very high as a primary heat source


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01 Jan 2008 09:32 PM
evperry, i checked out the Convectair and that looks like a decent option for the money. Radiant can get expensive and sometimes inconvenient to install.

Jelly, regarding the STEP w.f. product I have looked at it and found out that low-voltage is no more efficient than line voltage systems. Your electric bill is all based on watts (kilowatts/hour - national average is .08/kilowatt hour). Is it more safe, maybe, but the line voltage systems all use GFCI protection. So, I don't see any advantages for efficiency, operational costs or safety. I do like the zmesh system sold by Warmzone which is a bronze screen material that is low voltage and can be nailed and/or stapled down. Works great under hardwood and carpet areas. Pricing is all over the board and needs to be quoted by the guys at Warmzone due to all of the extra components and transformers.


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06 Feb 2008 02:47 AM
About the ConvectAirs...I have a room that's 12' X 27' approximately with 10' ceilings and a much higher staircase (maybe 20' high - straight stairway).

Could someone recommend what kind of ConvectAir would suffice to heat this room?
Should I put two units?

I'm in Montreal, Canada, where winters are sometimes pretty solid.

It's pretty sad that www.warmup.com doesn't even list Canada on their website.
As if this country didn't even exist: pretty darn insulting :)

Cheers,
Alain



melkiadesUser is Offline
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06 Feb 2008 02:48 AM
Also, does anyone know about ConvectAir types of unit but with a nicer look?


evperryUser is Offline
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06 Feb 2008 01:58 PM
i also checked out all the claims the low voltage but it seemed like a stretch.

the best thing to do is to call convectair (located in canada) and they will let you know what product you need. i find the convectair to be a great product and my electric bill does not increase by all that much. obviously the radiant is still the most efficient but the convectair is a great alternative.


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01 Mar 2008 09:10 AM

I have put several of the systems in.  I have found the easiest to be warmfloors by far.  And safety is built into the system as it cannot overheat due to its chemical properties. Low voltage does not need GFCI equiment breakers which is an extra cost for cable systems.   You can also nail through the mat so you cant damage it during installation.   I have had 2 cable systems fail on me .  Under full warranty by the Mfr.  In both cases after sending the cables back to them and they replaced them without charge.  Awesome right.  No.   what it cost in Labor to to tear up and re lay ate my profits up on the next 3 jobs.  So no cables for me every again.  Remember you get what you pay for!



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01 Mar 2008 09:12 AM
Warm floors is also a green product with available Leed pts.  As a builder this is very important to us.  I have not found another one that is yet.


warmsmeallupUser is Offline
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01 Mar 2008 06:25 PM

We are a distributor and installer of the Heatizon Zmesh low voltage system and I have installed lots of systems as floor warming and as primary heat and I find it to be superior over all. It's a low voltage bronze (doesn't deteriorate or corode) screen that just staples or glues down. You can also cut holes in it anywhere for outlets or registers in the floor without effecting the element.

It's all American made materials and they are approved for use in the U.S. or Canada. It's the only element that can be installed directly under any hardwood (solid or engineered, wide or short plank) without affecting the integrity of the wood.  It also makes the hardood installer happy too because they don't have to be carefull where they nail through, unlike Warmfloor which does not allow for staples through the Buss bar along the edges. Zmesh is also repairable if damaged.



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01 Mar 2008 09:31 PM

I have heard of zmesh/heatizon.   But How does it Not affect the integrity of wood?  anytime heat is applied to wood it is affected.  the ONLY way wood remains stable is if the moisture content remains the same which is done throught a humidifier system or a system designed to provide an acceptable percentage of moisture to the air mass within the building envelope.  I dont believe there is a radiant system out there that produces humidity to control moisture content in wood.  If heatizon does that then count me in..  Your product is one of the few that I  considered using.   However My concerns with the zmesh are primarily the fire hazards.   You cant put furniture or rugs over the flloor like Step products.  Electronic devices can affect the performance. and mainly Anytime a Mfr list one of the hazards in their system Installation instructions is Fire.   that sends up a Huge red flag.  In litigous society that is way to much liability as builder to accept.   Good luck  Thanks    John (Marlin Homes)

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01 Mar 2008 10:46 PM
I have also had my doubts about the warranty of the heatison bronze mesh system. I purchased and installed Zmesh from Warmzone and received some good advice regarding 'best practices' from the Warmzone staff and found Zmesh to work great under hardwood. Yes, you are right that changing temperatures on or under wood will change its continuity. The biggest variables to assist in having any radiant heating system under a hardwood floor or even sunlight shining on it for that matter are the following:
1) A durable specie of hardwood (some are better than others)
2) Quarter sawn rather than Plain sawn
3) Properly cured by both the manufacturer and the flooring contractor (this step is often shorted by both).
4) Adequate humidity control (dryer climates don't fluctuate as much and may not need as much help here than humid areas).

Warmzone offers Zmesh, hydronic radiant heat, and some other exciting electric heating systems that seem to work around a lot of these issues under hardwood or other floor coverings. Zmesh, in my opinion, seems to disperse its heat better than most other systems and does not introduce new concrete like a hydronic system which can most definitely create added vapor releases when curing (2-3 weeks) and heated up with a new PEX heating system.

The other product I have considered from Warmzone is their Heating Ribbon product from Ideal Heat. I haven't tried this one yet but am intrigued how flat the heating element is, does not require being installed in a wet bed of mortar or new concrete (like Zmesh), no transformer needed, and costs a lot less.

So, in short....I like radiant under hardwood but would be concerned about putting any heating system under something like: Bamboo in 4" planks in Georgia. :)


warmsmeallupUser is Offline
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02 Mar 2008 07:40 AM

First: let's make an attempt at keeping the discussion of the products that can be used in "Building Green" about those products and give the marketing of Warmzone as a distributor, not a manufacturer, of the radiant heating products a break. The site rules are clear: "All links within a post are subject for review and/or deletion and blatant advertising of websites and products is not accepted."

That said:

jfchenoweth:
Zmesh will not get any warmer than 85 degrees in the floor. That's less warm then the sun will make your floor shining in the window. Yes, hardwoods need special attention to their moisture levels and the homeowner must always be instructed to keep their humidification at specific levels (based on the woods' manufacturers instructions) whether they use floor warming or not. True?

Yes, it is an electric element and if abused, will cause a fire. Just like your table lamp, your toaster or a Ribbon Element if you nail through it and ground it to an air duct. However, the Zmesh computer controller (one of the reasons for it's price) has as many safeties built in to it that it is more likely your furnace or wood burning flu (did I spell that right?) will cause a fire over the Zmesh system.

The biggest problem I have, as a distributor of electric radiant systems of any kind, is that the installer (homeowner or contractor) did not read instruction manual. I can guaranty you that if you don't read the manual of an electric radiant system, you will have a problem of some kind. The floor isn't warm enough, you wanted a primary heating system and you're not warm enough or, yes, you nailed through the element into a metal air duct and didn't test the element before connection. When the breaker kept tripping, you held it on to try and figure it out...yes, that's happened! That is a fire hazard. Ok, not you, but it has happened.

I can't speak for the Step elements. I have never installed their products. The only furniture you shouldn't put over a Zmesh system is permanent fixutres or insulated items such as bean bag chairs or dog beds with insulation in them. If you go to my site (that I can't list here) you will see in my gallery of pictures a duplex apartment in New York City that has, let me get this right, African water grown, tiger stripe 6" wide exotic wood over zmesh. Works beautifully and I have the letter of recommendation from the Architect client saying so.

I had a client who put a dog bed down on her hardwood floor. Two weeks later, the hardwood had a round dark spot in the floor. I instructed her about the part of the manual that says, "no insulators" and then all she had to do was to sand that area's poly finish off and refinish it. Good as new. The wood was not harmed.

Handy:
Zmesh does not have to be in a mortar. Absolutely not. In fact, I prefer NOT to insert it in mortar because IF the tile guy comes back to replace a tile and cuts through the Zmesh, the mortar makes for a long and difficult exposing of the element to splice the cut...though, it can be be repaired. Though I have installed it ON concrete, under carpet padding in a basement and it works great. I like to install Zmesh UNDER cement board so that it has more mass to heat and in 10 years when the client is tired of their tile, they can remove the tile without effecting the Zmesh under the board. You have to admit, that's a good one and no other element does that!

Zmesh is a bronze screen. Bronze statues that are hundreds of years old do not deteriorate exposed to the elements. Now, take the bronze and insert it on to a subfloor and protect it from wear by covering it with a finished floor and you get a 25 year, non-prorated warranty. The only one with it. (P.S. For those who need clarificaion, non-prorated means that in 24 years, 355 days, it still has the same value as 1 day old.)

Russell Hacker
Comfort Radiant Heating
 



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jfchenowethUser is Offline
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02 Mar 2008 08:48 AM
Russel
Try putting in warm floor .  It has the same installation that you speak of.  As far as pulling the dura rock or backer boark up for a tile change. good luck.  Most worth while  tile setters will mortar their boards on to the subfloor which means your zmesh is mortared in.  I would not allow a tile setter to put their board down any other way.    There is thing known as best practices that we follow as builders.  You should be more openminded to all the products on the market and install some of them before you can say they cant do the things your product does.  I have been building for 17 years and have come to a conclusion.  Just because its on the market and some company says they can do something doesnt mean you should. 

What do you do when a homeowner sells their house to somenone else  and they decide to throw a large rug on the heated wood floor.  
As far as your coment about discussion.  I was only responding to A HEATIZON DISTRIBUTORS comments about how wonderful their product is and all the aspect of it.  which sure sounds like a ad to me.
  I agree with your wood humidification levels as, I stated that in my response previously.  warmeallups comment was   that it wont affect the wood...... 
 
Please let me know how Zmesh is a green product?   I still have not heard about that yet.

Handy;  

I dont believe we have seen enough bamboo on floors yet here in the us to make a educated decision as the the performance over a period of time.  I have customers want to put it in their homes.  Reluctanly we do this.  And yes putting radiant heat under them   welll lets just say I will let someone else blaze down that path for me.

I have some good experience with Step Warm Floors and Danfoss cables.   No ad here just letting all of you know my preferences based on experience.
John
Marlin Homes


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02 Mar 2008 01:25 PM

John:

First, I must apologize for coming accross as beligerant. I don't mean to. It's difficult to express myself in the written word.

I have installed Step a few times for clients who wanted to use it instead of Zmesh and I was ok installing it. I've never said it was a bad product. I've said many times, I use what fits the project. I just use Zmesh, where ever I can because it's my preference. I also have had hardwood guys tell me they like Zmesh better because they don't want to have to be careful while nailing.

As a builder, I'm sure you know that when they're throwing nails down, they don't want to have to stop and not put a nail where they feel one is required. In and out as fast as possible. Step's instruction is that you can not nail through the buss bars or the end where connections to the strip are made. That issue doesn't exist with Zmesh. I also like the ability to make the zone up to 600sf off of one controller/transformer. Yes, the xfers are heavy when covering that much area but I'm ok with that too. I used Step when the location for the controls was too small for a Heatizon unit so I broke it down to using several Step controls.

I'm not sure what you mean about not throwing a rug over the hardwood with Zmesh. That problem exists when higher floor temps are utilized. Zmesh doesn't have that problem and I don't know who told you that but they are wrong. I do it in my own home, before I became a distributor.

I'm not closed minded at all. I do also sell and install Danfoss as well. When I said I like to install Zmesh under cement board without the use of mortar, I was wrong in my use of the words. Again, I apologize. Zmesh can be in mortar, it's just not required like it is with Tuff Cable, Danfoss, Nexans or Orbit's wire. It was the concept of saving the 25 year element that was what I was eluding to. No other electric element on the market (that I'm aware of) can be under the cement board since there are so many screws used to hold it down...along with the mortar. ;) I'm not sure if Step can be in mortar.

As for the my comments about sounding like an AD for Warmzone; almost everything we type here, if we promote what we are using for those who are asking for our opinion, is going to sound somewhat like an Ad for that product. I use Zmesh, you use Step anothers use Orbit Blue Cable which is not an ad that says YOU SHOULD BUY FROM XXX DISTRIBUTOR and talk to XXX. That is against the rules of the site and it starts something that shouldn't be approached. It causes me to become defensive and say "Hey, we're better then they are, and we have better prices and more hands on..etc, etc..the wrong way to go on this site... unless of course if I'm paying for ad space !

As for Bamboo or cork floors, I'm in line with you on that.

Russell


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02 Mar 2008 04:41 PM
Russell I was referring to the Warm Ribbon at Warmzone being the same as Zmesh in the fact that it can also be installed 'dry' without being in a mortar bed. I have never installed the Warm Ribbon but am intrigued it what it can offer in terms of value and ease of installation. This product appears to be new and I would like to hear someone's take on it.

Now, your (warmsmeallup) request for non-endorsing statements has made me chuckle. After you roast the rest of us for endorsements you subtly mention how you have great application images on your website and then list the name of your company in your signature which is presumably the same name as your 'website'. I now figured out you actually sell Zmesh and are now sounding more like an evangelist for the manufacturer.

I have enjoyed the conversation about Zmesh, Danfoss, Step, Warmzone and the rest. It is great to hear your individual experiences with the products. I agree that there is and maybe never will be a Silver Bullet for radiant heat. All of the products have their strengths and weaknesses and it is helpful to discuss and share them here.

I'm also still confused....Rugs over Zmesh are OK...... but dog beds are not???



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02 Mar 2008 06:01 PM

Yes, I thought that would be a fitting way to end that bit of insight. I'm glad you saw it as funny too!

If you look back in this thread and others I have contributed to, I have always said from the start that I sell and install Zmesh. (Note the entry in this thread on 03/01 at 6:25) I'm not sure how that was not clear. Are you employed by or connected to Warmzone in any way?
 

Yes, carpets over hardwood with Zmesh are fine. It's the resistant value of the Styrofoam balls in some of the dog beds, Bean Bag chairs or mattresses that are the problem for radiant in general under hardwood, not just Zmesh.

P.S. 30+ watts of Tuff Cable is 4" spacing, not 2". You can see a before and after project we did utilizing 4" spacing under pavers on my site.


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02 Mar 2008 06:22 PM
I just want to clarify the subject of systems going under backer board/dura rock/hardi board etc.......   Best practices are that your tile is only as good as the substrate it is attached to.  Your backer board should be mudded in and screwed or nailed to your sublfoor.  if your substrate in not is not set in mortar and screwed or nailed then your taking risk for movement in your floor or the possibility of it releasing from the subfloor.   It has happened.  Thereby if your radiant heat is under your backer board and on top of your sub floor.  Then your radiant heat product is in a mortar bed or at least it should be. 


Warm floor and Zmesh are the only two as of now that I know of that can be placed under the backer board, screwed through and nailed through.  Which saves a considerable amount of time and reduces the liability of damaging cables which happens all to often.


Last time.      I have found through the LEED  (USGBC) tha Stepwarm floor  qualifies for LEED pts for green building based on the material the product is made of and the efficiency.  Are there any other product that meet the US Green build councels gudilines as a green product?  Thsi is a Green build site isnt it.



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