Radiant tube spacing ICF home concrete slabs
Last Post 27 Oct 2012 02:09 PM by sailawayrb. 22 Replies.
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RoundeyeUser is Offline
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13 Jan 2012 12:32 PM
I'm nearing the time for a concrete pour for the 1st and 2nd floors of my ICF house. Totals about 2600 sqft. The slabs will be 5 inch thick with 2.5 inch of EPS under it. Wondering what some pros/cons would be to space the 1/2 pex tubing 8" or 12"? The floor areas are big open spaces. 1st floor is a garage/workshop and the 2nd floor is mostly a game room. Any thoughts or comments would be appreciated. Thank you!
I love any new challenges and ideas. Briing it!
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13 Jan 2012 12:35 PM
this should be answered by a load calculation, with the goals of the overall project in mind.

12" o.c. is probably fine, but the answer varies by room, water temp targets, floor coverings, and flow rates.
Rockport Mechanical<br>RockportMechanical.com
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14 Jan 2012 05:15 PM
I figured it wouldn't be an easy answer. Thanks!
I love any new challenges and ideas. Briing it!
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15 Jan 2012 08:52 AM
Most programs will allows you to change the spacing to see what the results would look like
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15 Jan 2012 12:41 PM
I did the radiant floors in my ICF house. The basement slab is 4" concrete over 2" EPS. I did 3/4" tubing on 12" spacing. The main floor is 1/2" tubing on 12" centers but it is in 1.5" gypcrete with about half carpeted and the other half 3/4" tounge and groove pine. 2400 actual square feet on each floor. I don't use the counties square footage because they count the exterior wall thickness too. Foot thick wall add a lot of invisible floor space.

I was planning on putting in a boiler but I got a deal on 9 4'x8' solar hot water panels. I also have a forced air system that the "boss" demanded. So far this heating year, Oct to present, I've used about 40 gallons of propane for heating. The only thing with solar is that my circulating water temp is fairly low, varrying from 72 to 86F depending on the amount of sun. In the basement slab I can easily feel where the tubes are with my bare feet when the water is ciculating.

I balanced the lengths of the runs pretty evenly so all but one of my flow valves are wide open.

If I had to do it again and knowing what I know now I would put the basement tubes on 8 or 9" centers. PEX tubing is relatively cheap. I did put tubing in the garage floor too but it is not heated at this time. The solar works hard enough heating the house.

If you have 5" thick slabs on both floors you will have massive amounts of thermal mass. If it were me I'd put the tubing on 8" centers.

Just my experience and opinions,
MT6
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19 Jan 2012 12:38 PM
@mt6, I decided on 8 inch centers. This should also allow my water temperature to be lower as well. Thanks for your input. It sounds like you have a great house to live in. Curious, where are you located?
I love any new challenges and ideas. Briing it!
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19 Jan 2012 01:28 PM
Have you considered where in the slab (depth) you're going to put that PEX?
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19 Jan 2012 04:34 PM
Posted By ICFHybrid on 19 Jan 2012 01:28 PM
Have you considered where in the slab (depth) you're going to put that PEX?


It's going to get stapled down to the 2.5 inch of EPS. Then the rebar mat lain 16" on center 2 inches above it. So basically, bottom of the 5 inch slab. Does it matter that much in your experience?
I love any new challenges and ideas. Briing it!
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19 Jan 2012 09:47 PM
It does matter. You should shoot for the top half of that slab. Three reasons;

1. System efficiency. You will need a lower fluid temp for tubing placed higher in the slab. As you have already decided on 8" OC, this should work well for you without any issues of uneven heat.
2. Heat loss. The deeper you go, the more heat you lose out the bottom of the slab.
3. Responsiveness. The deeper it is, the longer it takes heat to get to the top.

It would be easy to tie the PEX to the top of the rebar after it was laid. That would just about get you there without any additional gymnastics. Is there some reason you are going for a 5" slab rather than the standard 4"?
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20 Jan 2012 01:03 PM

Interesting points you make that I have read a bit about but in my building situation, I was informed that the radiant heating system would preform better in the long run if it's placed on the foam.  This was directly attributed to heat gain in the ground underneath the slab but I'm all ears when it comes to pros and cons about this.

My structural engineer wanted 5 inch slabs as they are a key component in locking the building diaphram in on the hillside that it is built upon.
Maybe I should explain a little more about my system....

The ICF house is 3 levels.  The 1st floor has 8 inch ICF walls 14 feet tall of which 1/2 of the wall surface area is burried in the dirt.  The 2n'd floor has 8 inch walls 12 feet of which 1/3r'd of the wall surface area is burried and the rest of the ICF walls system is 6 inch concrete walls on up to the 3rd floor top plate. The entire roof/attic has 14 inch thick R48 sprayed foam open cell insulation. So the entire structure is closed.

The first floor (bottom) is a 5 inch concrete slab with 2.5 inches of EPS under it.  To be used as a workshop but able to be turned into a mother in law down the road.
The 2’nd floor has 2 bedrooms that sit over top of the first floor (will need joist heating) and the rest of the entire floor is concrete. Same set up, 5 inches of concrete with 2.5 inches of eps under it.
The 3rd floor is all joists that will need to be heated. 

On the 2nd floor, I have a machine room that houses all the equipment.
The 2nd floor will have a pellet stove that can be used for quick heat pickup that points towards the stairwell so heat can rise into the 3rd floor.  

We have geo exchange piping burried behind the 1st floor walls 14 feet deep on up to about 6 feet beneath the FF of the 2n'd floor. This piping is directly under the 2n'd floor concrete slab. Lain in a slinky pattern, the total of 2 loops each 500 feet are seperated by an ICF wall on each side inside the building under the 2'nd floor slab of the building. Totaling 2000 feet of geo exchange pipe. Another 500 foot loop is installed on the side of the 1st floor walls on the exterior of the building. Hope that makes sense....but let me know if you need more clarification.  The geo totals 5 loops.

So here's where the fun begins.  I was told that we only need 1500 feet of geo piping which is required to run the geoexchange heat pump for this house.  This allows me 1000 feet of piping that I can use to store heat in either of the compartments per say.  Retaining this heat through the summer, I am told I can pick it up and use it for heating the radiant floors in the winter.  After 4 years, I have been told I will need very little heat or none at all.  (I find this hard to believe).
Additionally, I was told that our 58 degrees ground temperature may be used to chill the concrete slabs if needed in the summer but highly unlikely.

Cooling 1.7 tons is only needed on the 3rd floor so I wanted to install an air to water slim line fan coil since the floor plan is very open.  If any cooling is needed on the 2n'd floor, I'd do the same.

So lets talk about what I’m looking to obtain. I would like to keep my domestic hot water separate from the radiant heating system. I would like to have the ability to use a tankless water heater as a back up to the geo thermo heat pump. I would like the ability to add solar hot water collectors and possibly in the future, an exterior boiler.  This should handle the heating for this home.
 

Our electricity is expensive here so propane is the most efficient heat source and may use the tankless heat source most often. Depends on how well the geo exchange heat pump works though. Other info for conditioned space would be to have an ERVor HRV for fresh air (not sure which one) but each bathroom has an exhaust fan.
I would like to find a decent user friendly control system for the entire BMS as well but I'm confused here.

All our windows are vinyl Milgard Tuscany with 3 D max coatings with low e.  The laod calculations have been completed and I can share them if needed.

For the record, I'm not a contractor but a home owner/builder looking for the best direction so I can do the right thing for this house.
Any input you have is truely appreciated.  I'll try and attach a few pictures.

I'm located in Placerville California at 925 feet elevation in a river canyon.

I love any new challenges and ideas. Briing it!
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20 Jan 2012 09:38 PM
I'm all ears when it comes to pros and cons about this.
Normally, putting the tubing right down on the insulation only increases the heat gradient there, causing higher heat loss. Same for the theory of soaking the underlying ground with heat. If that was true, we might as well just stick tubing below the insulation to speed the process.

However, it appears as if that is what you are doing.

Let me get this straight. You will be using the geo heat pump to cool the house in Summer, dumping the excess heat in the ground in close proximity to the house and then using the heat pump to suck it out of the warmed ground to heat the house over the winter?
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20 Jan 2012 11:37 PM
Posted By ICFHybrid on 20 Jan 2012 09:38 PM
I'm all ears when it comes to pros and cons about this.
Normally, putting the tubing right down on the insulation only increases the heat gradient there, causing higher heat loss. Same for the theory of soaking the underlying ground with heat. If that was true, we might as well just stick tubing below the insulation to speed the process.

However, it appears as if that is what you are doing.

Let me get this straight. You will be using the geo heat pump to cool the house in Summer, dumping the excess heat in the ground in close proximity to the house and then using the heat pump to suck it out of the warmed ground to heat the house over the winter?


That is the theory but the way you've put it, sounds like it's not going to work that well. I don't want to run the heat pump unless it's necessary but be able to circulate water through the geo piping if and when the ground temperature can be utilized. I am concerned that it may never heat up but am told it will through time since it's located basically under the house.
I love any new challenges and ideas. Briing it!
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20 Jan 2012 11:43 PM
Couple of pics.
I love any new challenges and ideas. Briing it!
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21 Jan 2012 12:19 AM
You might be able to run fluid through a ground loop in order to try and cool a home, but I don't think you will ever get the earth around your loop warm enough to utilize the heat without having to run the heat pump.

Have you had an engineer do the calculations on this and have you asked him to "show" you his work?

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22 Jan 2012 09:14 AM
I'm located in Colorado, about 17 miles south of the Wyoming border and about middle east to west. The house is at 7000 ft elevation on a hill. We get some fierce winds but the views make it worth it. We also get some serious winter weather although this year hasn't been to bad so far.

I also buried pipe around the house in the backfill for potential geothermal use but I have not done anything with it. In the summer the evenings cool off quick so we have done without any air conditioning.

The ICF house is a great way to go in our location. Some of our neighbor's houses will shake and vibrate in the wind but ours is "rock" steady. The solar panels have worked out better than I anticipated. The large slabs work very well for absorbing the heat during the day and maintaining temp thru the night.

Sounds like you have quite a project there.
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23 Jan 2012 09:39 AM
I also buried pipe around the house in the backfill for potential geothermal use but I have not done anything with it.
If you take heat out of the ground to put it in the house in the winter, won't you just be chilling the ground and eventually, the rate of heat loss from the foundation? What was the rationale for putting the ground loop so close to the house?

The large slabs
are you referring to the concrete in the ICF?
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23 Jan 2012 10:19 AM
Posted By ICFHybrid on 23 Jan 2012 09:39 AM
I also buried pipe around the house in the backfill for potential geothermal use but I have not done anything with it.
If you take heat out of the ground to put it in the house in the winter, won't you just be chilling the ground and eventually, the rate of heat loss from the foundation? What was the rationale for putting the ground loop so close to the house?

The large slabs
are you referring to the concrete in the ICF?

In my case I had to blast out rock to build our walk out basement. It is not practical to dig trenches in rock. Most of the back fill is 10 feet deep and I layered tubing in the backfill. It is also on the otherside of an ICF wall so I'm not to concerned with heat transfer.

I have a temperature meter measuring the middle of an exposed exterior ICF wall. The concrete in the wall usually runs 50 to 55 during the winter. That probably helps moderate the indoor temperature, but the floor slabs are what I was refering to. On a good sunny day my basement slab can increase 5 to 6 degrees, the main floor gypcrete is only 1.5" thick and heats and cools quicker. The basement stays at a more consistent temperature than the main floor. The thick floor slabs that the OP is using should give him significant thermal storage.

I'm in the processes of setting up a data collection system to monitor my solar and forced air heating. It will probably take me the rest of the winter to get it all working. So next season I should have all kinds of data on my house
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27 Jun 2012 10:29 PM
Putting the pex near the top of the slab would be a bad idea. you would not be able to cut control joints in the slab. You could not nail down framing, or anything else.
Brad Kvanbek - ICFconstruction.net
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11 Jul 2012 11:31 PM
Well guys, the tube went down at 8 on center over the eps and 5 inches of concrete. Today the temp here was 107 and the 1st floor was 70, 2nd floor 72 and the 3rd was 76. Not that I have hooked any equipment up, I'm quite stoked with how the house is performing....even though I still have a bunch of air leakage under the temp doors etc.... Walls are in and now putting the rest of the radiant tubing at 8 on center in the joist bays! Woo hoo!
I love any new challenges and ideas. Briing it!
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23 Oct 2012 01:30 PM
Finally after 3 months, I've installed over 6800 feet of 1/2 pex in the joist bays! I used a combination of wirsbo 4 foot plates where you snap the tube into and another 2 foot cheaper aluminum plate that snapped over the pipe. Used 8000 screws and It's done! Of course, I don't ever want to do this again.... Now for the decisions of the equipment on how to make this system work. Any ideas?
I love any new challenges and ideas. Briing it!
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