Radiant Options/Advice
Last Post 16 Dec 2019 05:09 AM by VictoriaFlow. 10 Replies.
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cr0ntabUser is Offline
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19 Dec 2018 06:33 AM
Hey All,

I've been meandering down the path of lots of different space conditioning systems.

The one I keep coming back to, the claimed "Rolls Royce" of conditioning, is radiant.

We have an existing home that currently heated with scorched air and cooled with a 5 ton single stage unit.

While it certainly works and I do plan to keep it, the engineer in me wants to look at other more comfortable options.

I've been playing with Wrightsoft a lot to dial in all my numbers for my manual J and so far I have:

Location: Corona, CA
34,026 BTUh Heating Load
36,115 BTUh Cooling Load

https://drive.google.com/open?id=1nweso6DsIeLX1X4LODI2Gd2XyqxVpnKi

The only thing that I don't have a hard number for yet is my blower door test results. I'm finalizing some air sealing before I get that done, but I'm almost there. As I make improvements to the house (like upgraded windows) I've been updating the manual J.

 I'm interested in hydronic cooling and heating. Given that this is a retrofit situation I had planned on doing a radiant ceiling.

This product seems to be where it's at for radiant cooling:

https://radiantcooling.com/

I've reached out to a local supplier, but I fear the costs of that solution. It looks pretty neat though!

I know one of the biggest issues with radiant cooling is dewpoint control. With the Messana solution they have their own proprietary control system that will handle all the zoning and dewpoint.

I found that tekmar also has an available solution to do the controls for this setup, very interested in this one:

http://www.tekmarcontrols.com/products/alternative-energy/406.html

I plan to use a chiller like a Chiltrix or Spacepak for the cooling side of the hydronics. On the heating side I have an HTP Phoenix Light Duty water heater that I plan to use for my heated water source.

My first, main question is do you guys have any advice around radiant cooling products that aren't the messana product?

Could I use something like the warmboard-r/ecowarm products for cooling?

Alternatively I was considering DIY-ing my own messana panels using three layers:

1/2-in rigid foam
plywood and aluminum fins (https://www.radiantec.com/product/single-groove-aluminum-heat-emission-fin/)
1/2-in drywall

Not sure it'll be any cheaper, need to run the numbers, but in theory it could work?

Lastly, the biggest motivators here are #1 comfort, #2 zoning, #3 efficiency.

We have plenty of solar (10.89kW DC) to cover our existing loads with no issues.

P.S. I'm sure Dana has seen a lot of this information from my ramblings over at Terry Love's forums, so sorry for the repeat :)
cr0ntabUser is Offline
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19 Dec 2018 06:34 AM
Edit -- Fixed!

I have no idea why that posted all as one wall of text, there were definitely line breaks. I'll see if I can clean up the formatting....
newbostonconstUser is Offline
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19 Dec 2018 12:22 PM
We are built a large house that the lower floor is half in and out of the ground. It is ICF R22 lower level and R30 upper level. We have a Geo water heater a Geo forced air and Natural Gas water heater. There are radiant floors in every level and room. We have lots of options to condition our house.

I have found that running natural gas is over 20% and closer to 30% cheaper then running the Geo for heat. Our POCO screwed the Geo market a couple years ago by swapping the winter and summer rates. Winter heating rate used to be a quarter of the normal cost of electricity in the winter and the summer was full cost. Now it is opposite.

Heated floors are pex in-bedded in 1-1/2 inches of concrete on upper floors and 6 inches of insulated concrete on the basement.

So last year we planted a lot of grass and I routed the well water for the grass through with radiant floors first. Our ground water temp is 50 degrees and living in Michigan with tons of water. We didn't run our AC all summer doing this. Usually when it is hot out and the grass needed watering, the house needed cooling. It worked really good. the house humidity got up to 60% by the end of the year so I added a radiator/fan to run the well water through first and dehumidify. This turns on whenever the 1/2 HP well pump runs. I am hoping to keep the humidity in check this year from the start. We didn't have any problems I am just trying to keep the house at 50% year around.

Hope you can use some of this info. Good luck on your project.
"Never argue with an idiot. They will only bring you down to their level and beat you with experience." George Carlins
Steyrp4User is Offline
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19 Dec 2018 04:57 PM
Would love to see some pics of your thin slab install. Pondering retro fitting my existing 1940 stick frame full basement house, and want to do thin slab for the thermal mass, thanks chris [email protected]
cr0ntabUser is Offline
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19 Dec 2018 07:01 PM
So I got a call back from Austin at WarmBoard, he didn't seem overly interested in working with me on my project.

He mentioned that the system would not work well when placed on the ceiling because of "physics", heat rises.

I mentioned that it was a radiant system, so in theory the heat should radiate and not depend on location, but he didn't agree.

So I guess a blessing and a curse, I did like that option but I suspect that it will be one of the more expensive avenues.

I guess for now, I'll cross WarmBoard off my short list.
cr0ntabUser is Offline
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19 Dec 2018 07:06 PM
Thanks for the information!

I didn't know about radiant heating earlier this year when we replaced our upstairs floors with hardwood :(

Wife will definitely NOT sign off on tearing up the brand new floors and putting down radiant tubing, so ceiling it is.

We have relatively mild winters here but with our natural gas rates being what they are, it makes it incredibly cost effective for the natural gas water heater to do the job of heating vs an ASHP.

While we do have solar, in the winter time most of the solar production is eaten up by the pool pump (and I've already got the variable speed stuff!)

We do have existing force air heating/cooling, which would essentially be the "backup" system.

That's also part of the reason the wife is letting me run with my little experiment :D
icfboundUser is Offline
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20 Dec 2018 03:08 AM
http://www.tesmar.com/html/radiant_floors_vs_radiant_ceilings.html
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cr0ntabUser is Offline
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20 Dec 2018 03:30 AM
I agree with everything written there
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20 Dec 2018 06:56 AM
I was doing some reading of John Siegenthaler's Modern Hydronic Heating and I came across an image of a radiant ceiling panel (attached) and that construction didn't seem too bad.

Using the RHT floor system from here I could easily mimic the example panel with the following layers (top to bottom).

0) Ceiling Joists
2a) Rather than use plywood rips I would use 3/4" x 4' x 8' EPS this should in theory help with performance. It makes my custom panel, closer to the Messana Panel Construction
2b) 11FHP12 RHT Floor Panels for the PEX turns

I would likely do the bulk of the construction in the garage on the floor and make individual panels that I could mount to the ceiling joists.

Once the OSB/EPS/Heat Transfer Plates are assembled I would put the whole unit up, rinse and repeat.

Once the panels are up, snap in the pex, put up the drywall and pressure test.

I have a "test candidate" room that I'd like to try this all in that's ~97 sqft.

Assuming my math is right with materials I come out to about $3.65/sqft for that one room.

That price doesn't include pumps, manifolds, expansion tanks, etc, just the materials for the one room.

I used a trial version of LoopCad along with my floor plan to calculate the loops for my rooms

I used HomeStyler (free) to make my initial floor plan which I then exported to an AutoCad DWG file for importing into LoopCad

Hopefully these details help others in their journey.
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20 Dec 2018 03:35 PM
Yes, ceiling and wall panels can be a great way to accomplish hydronic radiant (HR) heating/cooling. We can confirm that Messana makes a very nice product although rather high on the expense meter. Messana is an European HR product and the Europeans have been doing HR better than here in the States for a very long time. I got my first taste of HR comfort while living in Munich Germany in the mid 1970s.

We have been doing ceiling, floor and wall HR panels for about 10 years using the John Siegenthaler methodology. LoopCAD/HeatCAD are our favorite HR design tools and working with Brad McCrea from Avenir Software is a pleasure. You might find the free DIY HR calculators and associated instructions on our website educational and useful too:

Borst Calculators

I fully agree with the Tom Tesmar article that Icfbound provided including that HR concrete slab floor heating is often preferable, lower cost ($1.31/sqft) and higher performance, to heat transfer plate ceiling and wall panels and is more comfortable for bare feet in bathrooms. I will also say that our personal residential design preference is single level ICF with concrete slab floors, either on-grade or floating above-grade on a 3/4 minus rock and pea gravel engineered pad. There are lots of detailed construction photos of our personal shop and residence on our website in the About Us tab.

As you indicated, HR cooling is all about keeping the HR emitter surface temperature slightly higher than the dew point temperature to avoid condensation and the potential for mold growth. Please also be aware that there are temperature and humidity limits that can't be exceeded if you will achieve adequate cooling performance. We have done HR cooling for commercial and some large residential applications and we have used Programmable Logic Controllers (PLCs) to accomplish the required control functionality. Since most of our building designs incorporate both passive solar heating/cooling and HR heating/cooling, PLCs are a great solution which provides the often necessary control flexibility for addressing the unique aspects of each building’s design. If you are not familiar with PLCs, I did an introductory discussion of this subject for GBT about 5 years ago:

GBT PLC Discussion

If you decide to do HR walls, you might find the Michael Frerking (a CA architect) approach that I mentioned on GBT a while back to be something to consider too:

GBT Form Free Building System Discussion

Anyhow, you are clearly doing your homework well and I have little doubt that you will be successful. Best wishes with your project and for a happy holiday season and new year!
Borst Engineering & Construction LLC - Competence, Integrity and Professionalism are integral to all that we do!
VictoriaFlowUser is Offline
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16 Dec 2019 05:09 AM
A great wall air conditioner systems represented in this guide, you can look through and pick what you find suitable for your needs.
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