Can my 400'+ drilled water well also serve Heat Pump?
Last Post 08 Feb 2009 06:14 PM by propaneBeGone. 18 Replies.
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propaneBeGoneUser is Offline
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07 Jul 2008 09:01 AM
Like many others, the high price of (in my case) propane is forcing me to do something I've been thinking about for quite a while...

I'm looking at installing a water to water heat pump to heat my home.  We have radiant floor heat.  Well insulated 2000' house in NH, from all I've read, I assume we'll be in the 3 - 4 ton range.  We have a 400'+ drilled well currently for our domestic water.  We use a decent amount of water from it, so new water is always drawn into well.

This will be a heating only system, or at most, a mostly heating system.  Is this well a possibility to look at as a useful heat source for the heat pump?
engineerUser is Offline
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07 Jul 2008 08:01 PM
Maybe.

You'll likely need, at minimum, 2-3 GPM per ton, almost continuously. Many, if not most, domestic water wells aren't designed to continuously provide that amount of flow. Then you must consider well pump power consumption - it'll probably run continuously whenever the heat pump runs, adding considerably to the power consumption. Water use by an open loop geo system can easily be 10-20 times that used for typical domestic purposes.

You'll need somewhere to put thousands of gallons of water.

Got ductwork? You'll almost certainly need it unless your present system uses warm (~100-120 F) water in radiant floors. Typical oil or propane baseboard hot water system needs 160+ F water, which geo won't provide.

Ductwork for a typical fuel-fired forced air system may not suffice for geo, which may need more airflow and / or different register placement.

Lots of difficult issues. Find a local contractor with good prior geo experience (in other words, happy local customers) willing to do proper Manual J, D, and S calculations.

I like geo, I have it, but there's about to be a headlong rush into it in the northeast as propane and oil homeowners face a $5k heat bill this winter. Many poorly designed and installed systems will result in poor, cold homeowners come January. Try to avoid becoming one of them!
Curt Kinder <br><br>

The truth is incontrovertible. Malice may attack it, ignorance may deride it, but in the end, there it is - Winston Churchill <br><br><a href="http://www.greenersolutionsair.com">www.greenersolutionsair.com</a>
propaneBeGoneUser is Offline
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07 Jul 2008 08:47 PM
thanks for your reply Engineer.

The idea I was pondering was more of a closed loop than an open loop...or at least a circulating loop. Rather than just use the water and dump it (I might run the well dry, I don't know) I was thinking along the lines of a standing water column well deal.

Either insert plastic U tubes into my 400'+ well and circulate heat exchange fluid in that pipe to exchange with the well water, or pull well water out of bottom (?) of well, run it through heat pump and dump it back into top of well after removing some heat from it

So, assuming 2-3 GPM/ton, 3 tons = 6-9 GPM, I guess we'd have to size a pump for that, existing well pump is now providing 6.5 GPM for domestic water. 120 deg water, or in that range would work for my radiant heat!

I guess the question I'm trying to answer is - Is a 400' well (8" diam.?) going to provide enough heat exchange capacity (in heat mode) for 3 - 4 tons?

I do hope to connect with a good contractor here in Southern NH, I have made some requests - we shall see! Thanks again.
DickRussellUser is Offline
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08 Jul 2008 09:12 AM

Your best bet may be the Standing Column Well (SCW) design. A good source of info and perhaps a company to use for the design work is Water and Energy Systems, in Atkinson NH. The web site is:

www.northeastgeo.com

Basically, the water is drawn from the well, heat is extracted from it by the heat pump, and the water returned to the well. In a "pump and dump" configuration, the water would be disposed of somewhere after a single use.

The website, and others, have documented numerous SCW installations, in both commercial and residential situations. From what I could see on the NortheastGeo site, in one tabulation of heat pump sizes, well depths, etc., it seems like around 80 feet of water column provides enough contact area for each ton of heat load. So you would need maybe 240-320 feet of water column, between top of water and the pump, for your 3-4 tons of heat load. So, it may be possible, but....

I gather you will be contacting someone who can get into the details for your situation. You of course will need to have them do a complete heat loss calculate for the house to size things. Since your house apparently is reasonably heat-tight, then your existing well could perhaps work. If it isn't deep enough, perhaps it could be drilled the additional depth required at reasonable cost.

Edit: Radiant heat hot water normally is somewhat hotter than what a heat pump will provide efficiently. I have seen some references to being able to go as high as 145 F. If your system is laid out for using 120 F water you may be ok with a heat pump. Coefficient of performance is better with water-air pumps, which don't have to lift the heat up as far in temperature.

propaneBeGoneUser is Offline
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08 Jul 2008 10:38 AM
Thanks Dick, yes the site you mentioned is helpful.  I will probably visit them in several weeks when they have a "homeowner's workshop."  It seems that cost wise this may be do-able if we can use the existing well, and that is a good idea, if more capacity needed, maybe they can drill it deeper.  I have to try to find the records but I think it's a little more than 400' deep.
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09 Jul 2008 12:26 PM
I'm intrigued by the idea of SCWs in areas with high water table. I read somewhere that it can be modified with a slight bleed of water if necessary to source / sink more heat. This would seem to be a kind of hybrid closed / open loop system capturing advantages of both
Curt Kinder <br><br>

The truth is incontrovertible. Malice may attack it, ignorance may deride it, but in the end, there it is - Winston Churchill <br><br><a href="http://www.greenersolutionsair.com">www.greenersolutionsair.com</a>
propaneBeGoneUser is Offline
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09 Jul 2008 04:16 PM

Yes, this should be cost-effective.  Since we're just talking ideas...I'm wondering if a slightly different version would have benefits:

A closed loop inside this well, if just one run down the well, and one up, you'd have 800' of pipe in the 400' well.  I wonder if pumping costs would be higher or lower than the open system (I know this has been an open issue on this board).  The other benefit besides possible pumping cost savings would be to keep the heat pump only exposed to clean water, not the iron and minerals present in my well which might tend to clog things up...

 

cnygeoUser is Offline
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09 Jul 2008 09:55 PM
Ignoring the question of whether or not you would get sufficient heat transfer, your pumping costs would be far, far, lower with the closed loop if you size the pipe correctly. You would only have the friction loss in the pipe to overcome rather than the vertical rise of the well.
propaneBeGoneUser is Offline
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09 Jul 2008 10:18 PM
you'd think over 800' of pipe the temp inside the pipe would equalize with the well water temp, and the well water would exchange heat with the rock same as with an open system.
cnygeoUser is Offline
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10 Jul 2008 12:21 AM
Well... IF you assume that the water in the well is completely unaffected by the geo loop (I think the groundwater flow would have to be very high for this to be the case) and assuming a 36,000btu/hr load and 45F water temp, 800 feet of pipe would just about work assuming you wanted to keep your entering temps at 40F to avoid forming ice in the well. However, I doubt very much that the well water will remain at a constant temp once you start pulling a lot of heat out and without that assumption the calculations are much more complicated, and maybe worthless unless you have some idea of how much water naturally percolates through the well. I'm afraid I don't have the brainpower or the time to work through it further tonight. Interesting proposition, though - if you could make it work it would be an excellent solution for existing deep water wells. Pipe is cheap - the best thing would be to try it out and see what happens as long as you were prepared to switch to a more conventional system if it didn't work out.
DickRussellUser is Offline
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10 Jul 2008 08:16 AM
As to pumping cost, SCW vs. closed loop, the cost for SCW would be determined by two things. The first would be the difference in elevation between top of water column in the well and the heat pump. If the water depth is near the top or the well is artesian, there might be no difference. Perhaps the OP could tell us about the normal height of water, and at what depth the pump is set.

The other thing on pumping cost would be how the pumping to provide both domestic water and circulation for the heat pump is arranged. Some weeks back I posted a question on this. Clearly it wouldn't make sense to pump all the time at a pressure required for domestic water use. I had thought that this would have been worked out by now, and perhaps it has been by the companies doing SCW installations. But the response from this forum was insufficient to address my concern.

On the issue of heat transfer in the SCW design vs. a closed 800' loop dropped into the well, the amount of well depth per ton of heat load for the closed loop sunk into the well water would be somewhere between what is needed for SCW and what is needed for a vertical dry well, with the tube packed in bentonite. The plastic imposes a resistance to heat flow (I suppose copper could be used, perhaps direct exchange or DX). Also, except when the pump for domestic water use is running, the water in the well would be stagnant, so that the heat transfer from rock to water wouldn't be quite as good as when water is in motion down through the bore, picking up heat from the rock.

For southern NH, I would think that the well water temperature would be in the 45-48 F range. I agree that the water in a closed loop probably would have to be something like 40 to the heat pump, 36 return. I don't know if the professionals would find that 36 troublesome for pure water or not, because it means that the refrigerant would be evaporating somewhere below the freezing point of water. Withoug sufficient turbulence in the heat pump, a freezing layer could form in the exchanger surface. Some antifreeze protection would be required, and sinking a loop with antifreeze (propylene glycol) in it into a domestic water supply might raise questions.

Given all the successfull residential SCW installations out there, and the data available from them to confirm designs, I would expect that a company well experienced in SCW systems would be able to set up a system in the existing well, with or perhaps even without deepening the well. In any case, I guess we are at best the cheering section for the OP, who really has to run this by qualified pros to see if this will work for him. Our collective thoughts are "informed speculation."

Propanebegone, please let us know what the pros eventually tell you. Many of us would like to know this, as many are in your situation and want to know if there is hope for cheaper heat.
propaneBeGoneUser is Offline
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10 Jul 2008 08:35 AM
thank you both for your replies - yes, it is fun to speculate on this, and helping me think it through! Dick, you are correct that the closed loop pipe concept will miss out on the turbulance caused by pumping in the open, and this seems significant. So, SCW goes back to the top in my mind. One well driller, who I hope to have look at the project, told me that one solution he has used to the dual pump mode problem is replacing the existing pump with a Variable Speed Pump and some controller. He will run the pump speed for different pressures depending on if its required by the heat pump or the domestic tank. So this pump goes at the bottom of well and he would return water near the top of well. - I will post more when I learn more!
propaneBeGoneUser is Offline
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12 Jul 2008 08:35 AM
academic research on design and modeling of SCW (Dick) with bleed (Engineer). He concludes SCW is lower life cycle cost than closed loop

http://www.hvac.okstate.edu/research/Documents/Deng_Thesis.pdf
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02 Feb 2009 04:01 PM
PropaneBeGone - Have you come to any conclusions? 

If helpful, here are my two cents - The folks are Northeast Geo are very nice.  They should be able to help you, but the cost of using their services will be buried in the overall cost to you.  I found a supplier outside of this area with significantly lower prices.  PM me if you would like contact details. 

The good news is, even if your 400' well is inadequate at its current depth, you can likely get it drilled deeper (although this is not guaranteed).  We tried to do this and ended up drilling a 2nd well.

We had two Climate Master Tranquility 27 units installed in November.  Out total cost was $36,500 installed - COMPLETE.  This includes the cost of drilling a 245' well, and outfitting our 400' well for GSHP use, all inside equipment (controllers, well tanks, etc), plumbing labor and materials, duct work supplied and installed, thermostats, one 3 ton Tranquility 27 split and one 3 ton Tranquility 27 all-in-one, and a 50 gallon hot water storage tank.

Keep in mind, we essentially have TWO complete systems (our house is large), so the price may seem high.  $12,000 of the cost was for well work / equipment.  $23,000 of that cost was for the Climate master units, duct work, and installation.

Regards,
Ed Gouin
www.GouinGreen.com



 
http://www.GouinGreen.com<br>Superinsulated SIP/Modular House (HERS = 30)<br>GSHP w/SCW, ERV, Passive Solar, Solar HW
engineerUser is Offline
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03 Feb 2009 12:50 PM
Ed,

Do you have any energy consumption figures for comparison? You spent a bunch of money but you should be getting a good payback with the winter.

I just surfed your site - are you in the house yet?
Curt Kinder <br><br>

The truth is incontrovertible. Malice may attack it, ignorance may deride it, but in the end, there it is - Winston Churchill <br><br><a href="http://www.greenersolutionsair.com">www.greenersolutionsair.com</a>
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03 Feb 2009 01:25 PM
Posted By engineer on 02/03/2009 12:50 PM
Ed,

Do you have any energy consumption figures for comparison? You spent a bunch of money but you should be getting a good payback with the winter.

I just surfed your site - are you in the house yet?[/quote]
We received our certificate of occupancy yesterday so, yes, we are now in the house.  I don't have an accurate energy consumption baseline yet.  I can say that the oil man likes to visit my in-law's house about every two weeks.  They built a similar sized house next door to us (about 300' away), but he has never visited us. ;-)

Our electric bills have been "off" the past few months for two primary reasons:

     1 - our insulation was not complete in the basement or roof
     2 - A faulty valve.  The valve either leaked (internally), or failed to close at all.  This caused one of the well pumps to continuously cycle on and off, or run constantly (even when there was no call for heat).

The insulation has been completed and the valve fixed, so our next bill should be more realistic.  If interested, our last electric bill was $470.  This includes all the normal household loads (including electric dryer, electric stove, domestic water well pump), plus heating and an ERV running 24x7.  We heat a total of 3,782 ft2 (39777 ft3).  The cost of electricity in this area is $0.179/Kwh.

Now that we are in the house, I will have more time to update the Gouin Green website.

Ed
www.GouinGreen.com
http://www.GouinGreen.com<br>Superinsulated SIP/Modular House (HERS = 30)<br>GSHP w/SCW, ERV, Passive Solar, Solar HW
engineerUser is Offline
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03 Feb 2009 03:11 PM
Congratulations!

We got ours in May after 14 months. It was like being a kid again on Christmas Day

I'll look forward to operating observations and cost as you settle in - keep us advised.

I saw several 508 area codes in your links section. I grew up in what was 508 for awhile (now 978) Where are you?
Curt Kinder <br><br>

The truth is incontrovertible. Malice may attack it, ignorance may deride it, but in the end, there it is - Winston Churchill <br><br><a href="http://www.greenersolutionsair.com">www.greenersolutionsair.com</a>
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03 Feb 2009 03:18 PM
Posted By engineer on 02/03/2009 3:11 PM
Congratulations!

I saw several 508 area codes in your links section. I grew up in what was 508 for awhile (now 978) Where are you?
We now live in Douglas, MA.  508 is pretty big.  Our old house is 30 minutes away and also part of 508.

http://www.GouinGreen.com<br>Superinsulated SIP/Modular House (HERS = 30)<br>GSHP w/SCW, ERV, Passive Solar, Solar HW
propaneBeGoneUser is Offline
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08 Feb 2009 06:14 PM
Ed - following up on your what did you decide to do question...

I learned a lot from this forum and research I did at some of the manufacturer's sites, talking to several well drillers and geo installers. The heat pump I want isn't quite available yet but *should be* soon according to an exec at Climatemaster I contacted. Here is the general design.

Well - I've concluded it will probably be less risky to leave the current well alone and drill a new one for the heat pump. As attractive as it would be to use it, maybe drilling a little deeper, my particular well has low flow and a lot of iron, even more when you draw it down significantly. I experimented a little and found it didn't take too much extra pumping before the drinking quality went way down. So, we'll leave that well alone and drill a new one for the heat pump. Who knows, that new one might be better water quality and quantity, in which case we can move everything to the new well. I'll wait until it's drilled to decide if we do a single speed (heat pump only) or variable speed arrangement to allow pumping for both uses. This will be a standing column well design.

Heat Pump - Probably the new Climatemaster THW series water to water. They have a 3 1/2 ton now, they will be coming out with something like 4 1/2 ton. That is what I'd like to use. These units will go up to a higher max water temp, claimed to be as high as 145 deg F LWT for use with my radiant floor - at least partially due to a brazed plate refrig. to water heat exchanger. Fallback position would be a more conventional water to water unit, max usable water temp around 115 deg. DHW tank and Radiant heat buffering tank both off the heat pump.

Radiant Floor - I'm beefing up my heat delivery system. Right now the Radiant Floor has 1 tube per 16" joist bay with alum. plates. Max temp needed is maybe 140. I will add a second tube per bay and perfect the insulation, which has never been 100% This will lower max water temp needed in coldest weather, maybe to 120 - 125.  I will use a reset to outside air, so we will usually be running at a lower LWT.

I'm adding an air to air heat exchanger integrated into a hydronic air handler. In addition to providing ventilation (which we need after adding closed cell foam insulation in walls and roof last season) this will also provide suplemental heat (second stage) in the coldest weather through its hydronic heating coil.

So, I have it pretty well designed, I'm still running the radiant floor on propane at this point, but at only 90 - 100 degrees and making up the difference with our much cheaper pellet stove.  I have the first piece in place, I installed an electric water heater which will become my geo hw tank.  The air to air heat exchange/AHU comes next, then the radiant tubes.  Eventually the new well and heatpump!

Will hope to hear more of your experiences in the new house, congrats!
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