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HVAC options
Last Post 01 Oct 2012 01:27 AM by docjenser. 11 Replies.
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birkie
 New Member
 Posts:14
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| 29 Sep 2012 10:17 AM |
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Hello,
This is my first post here. I'm fixing up a ~1860s house in a rural setting in Upstate NY. As the house has ample land around it and electricity is the only hard-wired utility, I have been thinking that a geothermal heat pump would ultimately be an economical option for an HVAC system. I have three quotes that appear to have vastly different design philosophies. I'd like some opinions on how effective they might be for our application.
First, the statistics:
- 3500 square ft conditioned living space
- 1800 sq ft unfinished, unconditioned, walk-out dirt floor basement
- Complex geometry - the house is essentially two cubes, offset, forming distinct front and back sections.
- High 9-10' ceilings throughout, except for the back second story.
- 20 miles from Cortland, NY. 0°F 99% design temp, average winter temps dip to 14-27F. Records of around -32 or so.
Existing state of the house:
- The house has existing oil hydronic heat that may or may not work.
- Some cast iron radiators on first floors
- Some baseboard electric on first floor
- Second floor front section is heated entirely with electric baseboard
- Rear second story is heated with vents in the floor which merely let in heated air from the floor below
- Walls insulated in the 70s with fiberglass bats. Now infested with mice
- Basement stone walls have lots of above ground exposure
Additional background:
- While not a full gut rehab, we will be doing some significant demolition indoors of some of the non-original partition walls and dropped ceilings.
- We have one quote so far for insulating and tightening up the house. For ~20k, they claim the design heating load can be brought down from 124k BTU/hr to 47k BTU/hr. We are awaiting another quote. Oddly enough, they calculate 49k BTU/hr max cooling load once everything's done as well. I'm surprised it would be anywhere close to parity with the max design heating load.
- In BeOpt, I get 65k BTU/hr currently, down to about 52k BTU/hr with my approximation of what they're proposing, 40k BTU/hr if I'm overly optimistic about how much air sealing is possible.
Finally, here are the geothermal details of the three different quotes we have. If we can truly scale back the heating load to 47k BTU/hr, I'll have to ask about how downsizing would affect the price for some of these options. All assume horizontal loops.
- Single 2-stage, 6 ton water to air. Zoned duct work to entire house with 4 zones, using metal chases from the 1st floor to the 2nd, and fiberglass duct board in unconditioned spaces (attic basement). 4 zones. Also includes hot water heater & desuperheater. Roughly $48k
- Two 2-stage, water to air heat pumps: One in basement, one in attic. 5 and 2 ton. Duct work and hot water heater included. $15k for ducts, $35k for heat pumps, resulting in roughly $50k.
- Water to water 2-stage 5-ton unit, with two hydronic air handlers, metal ducts, and buffer tank. $55k
My own comments:
- The nerd in me likes the decoupling of the heating/cooling source from distribution in (3), but I'm not sure I'm convinced if it's worth the premium $$$. I've read great things about the comfort of oversized air handlers, and a near constant flow of low-pressure, low-velocity, low-temperature air for heating.
- (1) calls for the most elaborate duct system, as there would be only one air handler. It also assumes the highest number of zones. I assume this can be done well, but I'd be concerned about being able to get the proper airflow to all ducts int he house under the many permutations of zoning calls, and heat pump stage.
- (3) may offer the opportunity to add radiant heat to bathroom floors at a later date for additional comfort, if we wanted to. We would have to use tubing under the floor.
- None of the proposals suggests conditioning the basement, which is fine with us for now. Maybe in the distant future we'd want to do something with it, but for now it'll just serve as storage.
So if anybody has any comments or opinions about my options so far (or other options I should explore), that would be very helpful. Despite reading through the forum archive, I don't think I can translate each of the proposals into a measure of performance satisfaction just yet.
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jonr
 Senior Member
 Posts:5341
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| 29 Sep 2012 05:26 PM |
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they claim the design heating load can be brought down from 124k BTU/hr to 47k BTU/hr You are quite right to be suspicious of such claims. They know that they can make up anything and very few can prove them wrong. I would continue to explore and verify options with BeOpt. At least ask about open loop geo. |
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birkie
 New Member
 Posts:14
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| 29 Sep 2012 05:45 PM |
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Yeah - the difficulty right now is that blower door tests taken right now would be meaningless, as there are some holes directly to the attic where a a roof leak damaged drywall (the old structural framing is just fine). There are also no records of utility usage for the past 2 years. Estimating the current pre-improvement baseline is a bit of a shot in the dark. I'm not suspicious of them per se, it's just that the situation is a difficult one, and I'm on the lookout for patterns or consistencies between what various estimates say.
It is interesting that nobody suggested open loop. I can ask if they have experience in that area, and what their thought process was in not suggesting it
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sesmith
 New Member
 Posts:62
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| 29 Sep 2012 09:58 PM |
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Posted By birkie on 29 Sep 2012 10:17 AM
Hello,
This is my first post here. I'm fixing up a ~1860s house in a rural setting in Upstate NY. As the house has ample land around it and electricity is the only hard-wired utility, I have been thinking that a geothermal heat pump would ultimately be an economical option for an HVAC system.
Hi, I'm located in Newfield and I can tell you that in our area, especially in an older house, geo is a very economical option. The system we put in last year will have less than a 7 year payback over oil. We have a similar 1840's vintage home (though smaller than yours). Obviously, do what you can within reason to get the heating load down first. I sent you a pm with the name of the installer who did our system. Highly recommend him if you're looking for other quotes.
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sesmith
 New Member
 Posts:62
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| 30 Sep 2012 09:09 AM |
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One other thought. Sheet rock is cheap. Can't you temporarily plug the holes in the damaged ceiling areas with some scraps. That would allow you to get a baseline blower door test of where you are at the present. I believe there are still free/low cost energy audits available through NYSERDA. Perhaps have the energy audit done by a 3rd party, or at least another insulation company. Before and after blower door tests would at least be some proof of what was accomplished. |
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ICFHybrid
 Veteran Member
 Posts:3039
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| 30 Sep 2012 10:08 AM |
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You need to spend more money and thought on improving the overall construction and envelope and less on the heating plant. |
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joe.ami
 Veteran Member
 Posts:4377

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| 30 Sep 2012 10:46 AM |
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Posted By birkie on 29 Sep 2012 10:17 AM Hello,
I have three quotes that appear to have vastly different design philosophies.
Always more than one way.......as they say
First, the statistics:
- 3500 square ft conditioned living space
- 1800 sq ft unfinished, unconditioned, walk-out dirt floor basement
- Complex geometry - the house is essentially two cubes, offset, forming distinct front and back sections.
- High 9-10' ceilings throughout, except for the back second story.
- Lowered ceilings offer duct chase oppurtunity
- 20 miles from Cortland, NY. 0°F 99% design temp, average winter temps dip to 14-27F.
- Which one is it 14 or 27?
- Records of around -32 or so.
- Records are for auxiliary heat to worry about and have little bearing on design
Existing state of the house:
- The house has existing oil hydronic heat that may or may not work.
- It would be nice to know condition of radiators particularly if you go water to water geo
- Some cast iron radiators on first floors
- Some baseboard electric on first floor
- Second floor front section is heated entirely with electric baseboard
- Rear second story is heated with vents in the floor which merely let in heated air from the floor below
- Walls insulated in the 70s with fiberglass bats. Now infested with mice
- Basement stone walls have lots of above ground exposure
- Good news a mouse nest has a pretty good R Value
Additional background:
- While not a full gut rehab, we will be doing some significant demolition indoors of some of the non-original partition walls and dropped ceilings.
- We have one quote so far for insulating and tightening up the house. For ~20k, they claim the design heating load can be brought down from 124k BTU/hr to 47k BTU/hr.
- Wouldn't suprise me if there was 80kbtu improvement available. The first 50 will be as easy as fixing broken windows, holes in the ceiling and making sure fireplace dampers (if any) are functional. In other words you are already going to accomplish much of the dimineshed load, so they are promising to save you another 20 to 30 kbtu beyond that.
- We are awaiting another quote. Oddly enough, they calculate 49k BTU/hr max cooling load once everything's done as well. I'm surprised it would be anywhere close to parity with the max design heating load.
- We see this from time to time particulary in multistory homes (less heat loss than a ranch) with lots of windows (lots of gain) typical of older homes.
- Throw in the improved envelope and balanced loads are really not a suprise.
- In BeOpt, I get 65k BTU/hr currently, down to about 52k BTU/hr with my approximation of what they're proposing, 40k BTU/hr if I'm overly optimistic about how much air sealing is possible.
- With no other intell available, I think a load in the 50K range is probably realistic.
- I'm curious what load your geo designers selected.
Finally, here are the geothermal details of the three different quotes we have. If we can truly scale back the heating load to 47k BTU/hr, I'll have to ask about how downsizing would affect the price for some of these options. All assume horizontal loops.
- Single 2-stage, 6 ton water to air. Zoned duct work to entire house with 4 zones, using metal chases from the 1st floor to the 2nd, and fiberglass duct board in unconditioned spaces (attic basement). 4 zones. Also includes hot water heater & desuperheater. Roughly $48k Not a fan of this bid as first it is probably oversized by 2 tons and then shoved through four zones of duct that would have to each be capable of 4 tons of airflow if no other zone were calling.
- Two 2-stage, water to air heat pumps: One in basement, one in attic. 5 and 2 ton. Duct work and hot water heater included. $15k for ducts, $35k for heat pumps, resulting in roughly $50k. 7 tons I like less than 6. I also wouldn't be suprised if 2 tons were very marginal for the upstairs cooling load.
- Water to water 2-stage 5-ton unit, with two hydronic air handlers, metal ducts, and buffer tank. $55k I like this, particularly if we are to provide domestic hot water with leftover capacity.
You could likely employ 5 tons of WTA as well an go with 2 zones (1 up one down). I'd have to know elec rates and exact loads before I endorsed a particular size, but gut says 5 ton.
Are you in Doc Jensers AO by any chance?
My own comments:
- The nerd in me likes the decoupling of the heating/cooling source from distribution in (3), but I'm not sure I'm convinced if it's worth the premium $$$. Price difference between low and high bid only about 15% and low bid has a bad plan and one less appliance. Middle bid within 10% and may also be a bad plan. Not my definition of "premium".
- I've read great things about the comfort of oversized air handlers, and a near constant flow of low-pressure, low-velocity, low-temperature air for heating. Without knowing what you read (context) all I can say is "oversized" anything is often bad design. Right sized geo is already known for constant, even temperatures
- (1) calls for the most elaborate duct system, as there would be only one air handler. It also assumes the highest number of zones. I assume this can be done well,You may presume too much but I'd be concerned about being able to get the proper airflow to all ducts int he house under the many permutations of zoning calls, and heat pump stage. I'd be concerned with restricted air flow, noisey operation etc.
- (3) may offer the opportunity to add radiant heat to bathroom floors at a later date for additional comfort, if we wanted to. We would have to use tubing under the floor. By far the most elaborate design once you see all that's involved.
- None of the proposals suggests conditioning the basement, which is fine with us for now. Maybe in the distant future we'd want to do something with it, but for now it'll just serve as storage. My experience is a conditioned basement costs little more than duct in an unconditioned space.
So if anybody has any comments or opinions about my options so far (or other options I should explore), that would be very helpful. Despite reading through the forum archive, I don't think I can translate each of the proposals into a measure of performance satisfaction just yet. I would like to know what each of the installers considered the heat loss to be. |
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Joe Hardin www.amicontracting.com We Dig Comfort! www.doityourselfgeothermal.com Dig Your Own Comfort! |
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birkie
 New Member
 Posts:14
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| 30 Sep 2012 02:16 PM |
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Thanks everyone,
Can't you temporarily plug the holes in the damaged ceiling areas with some scraps?
I could, but I think I'd do that only if necessary (e.g. if doing so would be a prerequisite for a NYSERDA grant or loan). The issue is that I would need to patch some surfaces that will be removed in demolition. Creativity with tape and sheets of plastic may also help if it comes to that.
You need to spend more money and thought on improving the overall construction and envelope and less on the heating plant.
Yes - we're working on nailing this down. We'd get the work done, take measurements to get a true figure, and only then perform exact design calculations and start installing the heating plant. However, given that we're close to getting a ballpark predicted figure, I think we also need to start planning and deciding in principle what kind of design or technology we'd like. We're looking for comfort, practicality, and long-term cost effectiveness.
- 20 miles from Cortland, NY. 0°F 99% design temp, average winter temps dip to 14-27F.
Which one is it 14 or 27?
Ah. In the coldest winter month, average lows are 14 at night, and average highs are 27 in the day.
It would be nice to know condition of radiators particularly if you go water to water geo
The radiators look to be in decent condition. They are cast iron, I believe six tubes per section. If I remember correctly, 22" high or so. However, they're only present on the first floor, and not in every room (e.g. there are none in the 17'x24' kitchen). My wife doesn't care for them.
- Single 2-stage, 6 ton water to air. Zoned duct work to entire house with 4 zones
Not a fan of this bid as first it is probably oversized by 2 tons and then shoved through four zones of duct that would have to each be capable of 4 tons of airflow if no other zone were calling.
...
I'd be concerned with restricted air flow, noisey operation etc.
...
You could likely employ 5 tons of WTA as well and go with 2 zones (1 up one down)
Ah, so (sizing aside) the biggest flaw you see with this design is that four zones with a single water to air unit may lead to sound and/or flow issues with a duct system that spans the entire house, but two zones with a single unit could probably be made to work okay?
I would like to know what each of the installers considered the heat loss to be.
Only the 5-ton quote actually did a calculation based on insulation and infiltration updates and gave me their results, which was around 47k BTU/hr heating load. They offer insulation services. Another (the 7 ton) came up with 62k BTU/hr for the house as it is now, but would adjust the quote (not necessarily the basic design of two heat pumps) if I could bring the load down. The 6 ton estimate was an educated guess on what would be achievable based on experience, as far as I can tell.
Regardless of installer, an actual post-improvement load assessment would be necessary to nail down the exact size needed, and I would imagine any of the quotes would be scaled down in size money as appropriate. Hence, my interest in options on the differing design approaches (or even alternatives) is strong.
Price difference between low and high bid only about 15% and low bid has a bad plan and one less appliance. Middle bid within 10% and may also be a bad plan. Not my definition of "premium".
The way I was thinking about it is that a 5-ton bid came at a 10% premium over a 7-ton bid. The 7-ton bid included $35k for the heat pump installation. That's $5k/ton. For a back of the envelope caluclation, re-sizing for 5-ton gives $25k for geothermal, for a total of $40k assuming ducts stay the same. Now we're comparing $55k to $40k. That would make the water to water proposal from company (3) roughly 37% higher than an equivalently sized system from company (2) that uses two water-to-air units. That is the premium that sticks out in my mind, and I'd need to figure out if it is worth it.
Are you in Doc Jensers AO by any chance?
That looks to be in Buffalo? I'm a a little bit east of the finger lakes, about 3.5 hours away, so I would doubt it.
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ACES-Energy
 New Member
 Posts:67
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| 30 Sep 2012 03:03 PM |
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You have a PM from me, Cortland is too far for me to work but would like to help!
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| www.ACES-Energy.com |
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joe.ami
 Veteran Member
 Posts:4377

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| 30 Sep 2012 07:17 PM |
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"Ah, so (sizing aside) the biggest flaw you see with this design is that four zones with a single water to air unit may lead to sound and/or flow issues with a duct system that spans the entire house," two glaring problems exist. first seldom are your loads do i see more than 2 zones competantly installed on one appliace. Second, guy has a plan based on what a look at the house? " but two zones with a single unit could probably be made to work okay?" yes Looking for the design temp of your area that's one number not two is it in fact 14*? Your rationalizing 5k a ton has a flaw- certainly you don't expect you could get 1 ton with ducts for 5K or 2 tons for 10K. Until we have an honest load calc it's hard to know what you are going to need but probably not 6 tons on 4 zones so that could be a 48K mistake. A successful 55K install is much cheaper. I'm still suspicious of 2 tons for 2nd floor cooling as well. |
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Joe Hardin www.amicontracting.com We Dig Comfort! www.doityourselfgeothermal.com Dig Your Own Comfort! |
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engineer
 Veteran Member
 Posts:2749
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| 30 Sep 2012 09:01 PM |
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I've done some 3 and 4 zone systems with single two stage water to air units, but generally only with 3-4 ton systems (mostly 3 ton). It has been a whole lot easier to manage the min air flow issue with a 3 ton system than 5+. The one 5 ton 4 zone system I have done was a Trane 20i (Air source, not geo) Low stage on the 20i is 50%, not 67%, simplifying the min air flow issue somewhat. I've seen a 6 ton geo system configured with one zone being just two rooms. I think it had 4@6" branches and 2@4"...imagine the sound the system made trying to put 1400 CFM into that zone - it about blew the registers off the boots. I measured somewhere around 1.5" TESP (double the max allowed) |
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Curt Kinder <br><br>
The truth is incontrovertible. Malice may attack it, ignorance may deride it, but in the end, there it is - Winston Churchill <br><br><a href="http://www.greenersolutionsair.com">www.greenersolutionsair.com</a>
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docjenser
 Veteran Member
 Posts:1400
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| 01 Oct 2012 01:27 AM |
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Cortland is too far out for me as well, but do yourself a favor and give John Manning a call, since Auburn NY is only 30 miles away from you. He is one of the most competent geo designers and a PE, and ask him for his advice. He has a geo supply shop (Phoenix Energy Supply) and geothermal engineering bureau (Earth Sensitive Solutions). His office number is 315-253-3720. Your system might be too small for him (or too easy!) but he knows the good and the bad about every installer in your area. Again, ask him for his advise, and follow it. Your house might be easy, and as you see with 3 different design approaches suggested to you, might also be complex. This can be heaven, and this can be hell for you, depending on the experience of the designer/installer. Also keep in mind that you are bolting in 2 units versus one, or a water-water unit with 2 air handlers, and that changes the price. #1 does not sound very assuring, since 4 zones with a dual stage unit are a bad idea, even if it is a waterfurnace with intellizone, where zones can go down to 25%. But chances are that one of your zones is smaller. And i have my own personal bias against ductboard. #2 I would ask for load calcs, 2 ton for A/C under the attic sounds borderline, but I don't know the specifics. #3 The 5 ton W-W unit would be at the edge with a 47kbtu/h load. What brand are they proposing? Your 97% design load is at least -3F in your area, you can PM me with the names of the installers, I might know them and can give you either a thumb up or down on them. |
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