First off, hello and thank you all for this great site and advice.
I just built a house in West-central Missouri and moved in about 13 months ago. Brick, two story and basement, 2x6 walls with 1.5" closed cell foam and blown cellulose after that. About 4100 ft2 finished with an open ceiling from main and second story. Full un-finished basement.
The hvac is two separate Bosch units. The main floor uses a TA049-1vtc using a QT pump setup. The second floor is a split unit TA049 and qt pump. Each system is a two stage setup with a third electric emergency back-up. The back-ups are hard-wired "off" via a light switch.
Each unit has its own "5 ton" horizontal loop. It consists of 1 1/4" pipe trenched 5-6' deep. It could be 1" but I think it is 1 1/4". Going from memory and rough measurements, this 5 ton field is about 1800' long. None of the pipe is doubled back on its self within the same trench.
My first question...
Main floor Bosch unit is very audible throughout the house. Not loud, but easily heard. It isn't loud beside the unit in the basement either, the noise simply radiates throughout! I don't hear the sound through the floor registers either. It is a low frequency vibration that I can only attribute to the compressor. Running the fan only and it is quiet. I have googled it and it seems I am not the first with this issue. The unit has a Copeland compressor with a sound blanket, I have removed the four compressor bolts completely, they were loose initially from contractor. The unit seems to have very good sound and heat insulation within the side panels along with a rubber floor for the compressor. The HVAC company mounted the unit on four concrete blocks. I put rubber belting between blocks and base corners but it didn't help. Google research suggests the entire base should be supported throughout. I put a floor jack under it with a 2x6 and sheet of rubber, and with different pressure, none of it helped. There is canvas connections on both the return and pressure side of duct work. There was a copper line between the compressor and desuperheater that was vibrating. I clamped a piece of keystock to it and helped with that but not much of a difference overall. The noise might be slightly less on stage 2 of heating.
The same but split unit beside it is much quieter, although a different design. It is also a TAO49.
What do you recommend? The sound isn't terrible, but in my opinion much more noticeable and annoying than the traditional electric/propane, etc unit that runs nice and smooth. The Bosch sounds like a little gas motor running with no muffler. I mentioned the noise to the installers a time or two, but it isn't really the type of noise that is loud to where they would find it a problem. The vibration simply radiates throughout the house in a quiet sort of way.
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