Posted By JJSRenovations on 13 Apr 2016 09:08 PM
I am in climate zone 5a in upstate NY
The wall stacks up like this
From the interior of the walls out
1/2" drywall, 1x3 nailer for drywall, 2"eps foam, plaster and lath, 2x4 stud bay with dense packed cellulose , clad board siding, 1/2" osb, aluminum siding. Does anyone think with the foam on the warm side of the wall during the winter months that it will cause a moisture problem inside the wall cavity.
Is there is no sheathing, with the clapboards nailed directly to the studs it's VERY important that the exterior siding (in your case, aluminum) be inherently back ventilated. With aluminum (or vinyl) you'll be fine, but if you ever strip the siding and replace it with something else, there must be a vented air space between the siding and the next layer.
In zone 5A you don't absolutely need an interior side vapor retarder with ventilated siding such as aluminum, but any wall needs to be air-tight. At 2" unfaced EPS is already approaching Class-II vapor retardency at between 1-1.5 perms, which is more than sufficient, if air tight.
You'll get more bang/buck out of the 2" if you used foil faced polyiso, which would more than double the performance of a 2x4 balloon framed cellulose insulated wall. It would be the performance equivalent of 3" of EPS. Even 1.5" of foil faced polyiso would beat edge out the performance of 2" EPS.
Foil faced foam is easier to air seal the seams than unfaced foam, using decent quality foil tapes (such as Nashua 324a.)
A foil facer is a true vapor retarder at <<0.1 perms, which is fine in your stackup, since you have back vented siding providing a capillary break and a drying path to the exterior. With 2" of EPS you wouldn't have a really great drying path toward the interior anyway, and swapping it out with foil faced iso barely moves the needle on the moisture reslience of the the stackup.