Posted By nate848 on 22 Sep 2018 10:37 PM
Building new home in PA ZONE 5. Have 2x6 walls with r21 insulation. Do you think its worth it to add 1xps foam to avoid the thermal bridging? I would do it myself and would cost $750 to add a 1xps R5. Extension jambs are another few hundred. Electric in my area is around .06KWH. Home is 1570sqft ranch 9 foot flat ceilings with unfinished basement. Couple of HVAC guys and builder all say skip it. It like take a long long time to get that money back. I plan on living in the house for awhile (mabay like 5 years) but its not my dream home.
Do the 1"XPS foam or skip it?
Thanks
A few comments:
1. R5 is not sufficient for dew point control for 2x6/R21 walls in zone 5 locations. Per the IRC chapter 7y prescriptives, if it's less than R7.5 it will need an air tight interior and a Class-II vapor retarder such as "vapor barrier latex" on air-tight wallboard, or a "smart" vapor retarder such as Intello Plus or 2 mil nylon (eg Certainteed MemBrain.) All things considered it's probably better to go with fatter foam- either 2" EPS/XPS or 1.5" polyisocyanurate, which keeps the sheathing warm enough to skip the vapor retarders, which allows faster drying toward the interior.
2. "...1xps foam to avoid the thermal bridging..." is a complete misconception. The insulation doesn't avoid the thermal bridging, but it DOES mitigate it.
3. At 1" XPS is labeled R5 per FTC, but is only warranteed by the manufacturers to be 90% of that, or R4.5 over the lifecycle of the building, and it may not even hit that mark. XPS is blown with extremely high global warming potential HFCs (more than 1000x CO2), which give it it's initial perfomance boost, but at full depletion it will settle in at R4.2/inch, the same as EPS of similar density. EPS is blown with much more benign hydrocarbons (usually a variant of pentane), with a global warming potential ~7x CO2, but most of it escapes the foam and is recaptured at the factory, often burned for process heat. The blowing agent is not responsible for any part of it's performance, which is stable over time.
4. Polyisocyanurate is also blown with low impact hydrocarbons, and is labeled R6 -R6.5 @ 1". When on the cold side of the assembly most polyiso loses some performance in a zone 5 climate, but on the exterior side of a 2x4/R13 type wall will average at least R5 during the winter. Foil faced polyiso is also dead-easy to air seal using foil tape. For long term R5 or better performance with 1" foam this is your best bet. Due to the wintertime derating issue don't cheap out and use 3/4" polyiso, which is often labeled R5. If 2x6, go with 1.5", which is labeled R9-R10.
5. It's not about the "payback" as much as it is about resilience. With sufficient exterior R for dew point control the seasonal moisture cycling in/out of the sheathing become minimal.
6. The foundation is going to be at least the IRC 2015 code-mininmum R15 continuous insulation (such as a 2" +2" EPS insulated concrete form), right? If not, the rigid foam budget is probably better applied to becoming IRC code compliant on the foundation R. As a DIY 3" of reclaimed fiber faced roofing polyiso (labeled about R5.5/inch_ on the interior side strapped to the foundation with 1x4s through-screwed to the foundation with 5" masonry screws can be pretty cheap. Alternatively an ICF works.
7. If you're looking for a 5 year "payback" there isn't even a financial rational for going to code minimum, other than the fact that it's the crummiest house that's legal to build. If the best code-min house possible becomes the goal, concentrate on air sealing- a case or two of high quality polyurethane caulk and a powered caulking gun will usually "pay off" in that time frame. A bead of caulk under the bottom plate of the studwall and any doubled-up framing such as top plates window headers, jack studs etc, and caulking the perimeter of each stud bay to the sheathing inside every stud bay is a good start. An EPDM sill gasket between the sill plates is also usually "worth it". Use only air tight electrical boxes, and pay special attention to air sealing all penetrations of the ceiling plane or basement walls, including plumbing stack chases, etc.