Slab insulation in East TN, IECC Zone 4, Mixed-Humid
Last Post 03 May 2011 11:23 AM by BadgerBoilerMN. 22 Replies.
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KentTUser is Offline
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12 Apr 2011 03:06 PM
After long lurking and much reading, I'm beginning to work on a conceptual design of my retirement home in East Tennessee (Zone 4, Mixed-Humid).  I'm playing with two different small ranch concepts, each about 1150 sq feet, with a full walk-out basement.  My lot slopes gently east to west, about 11.5 ft drop in 80 feet, almost ideal for a walkout basement.  It also slopes steeply to the south, leaving most of that basement wall exposed for solar heat gain.  (With a short retaining wall on the SE corner, I can expose the full south basement wall.)  There are some trees on the south, 20-50 feet away (which are  mostly deciduous), and will not be removed.   So, I'm calling this "sun-tempered" and not a true "passive solar" design.  I'm planning for main floor living (1BR, 1-1.5 baths, plus laundry), with another two bedrooms, family room and bath in the walkout basement.

My current questions are regarding how to best insulate the basement slab to use it for thermal mass.  The basement will be a part of the primary living space, so it must be both dry and warm.  As far as I can tell, TN doesn't prohibit the use of below-slab foam insulation, but the bordering states to the south (Georgia, Alabama, Mississippi) do, due to termite issues. 

I'm concerned about use of foam boards because of termites, yet would like to use a floating slab on grade insulation scheme, if possible.  I understand that there are now termite-resistant types of insulation for this purpose.  Does anyone have any feedback on those?

For insulating the exterior walls, I'm thinking Tuff-N-Dri/Warm-N-Dri, then foam-board on the interior, but have not come up with a "worry-free" below-slab solution. 

Any suggestions?

TIA...

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12 Apr 2011 03:17 PM
Yes: Foamglass. Impervious to insects, mold, rot, water, etc. I'm currently trying to source it but I think its starting to be sold in the USA. No idea about cost. Glass "beads" will also work; I've seen photos of it but again don't know where it can be found. These are both used in Europe and partly due to the PassivHaus movement are starting to come to the US.
Bob Irving<br>RH Irving Homebuilders<br>Certified Passive House Consultant
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12 Apr 2011 03:23 PM

Bob,

Let us know if you find a supplier for Foamglass.

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Construction Technology Consultant -- E-mail: Alton at Auburn dot Edu Use email format with @ and period .
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jonrUser is Offline
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12 Apr 2011 03:23 PM
STYROFOAM™ BLUEGUARD™ - kills termites
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12 Apr 2011 08:39 PM
jonr is correct. It is wise for the novice to avoid the exotic and those who promote same.
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12 Apr 2011 10:01 PM

Bob I,

You may already know about this link:   http://www.foamglas.us/building/contact/

It appears that Pittsburgh Corning Corp. may be either producing or selling foamglass which is also known as cellular glass.

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12 Apr 2011 10:07 PM
Thanks for the quick feedback guys. I'd heard of BlueGuard, but I'd really seen no recommendations, nor feedback pro or con -- only marketing stuff, which I don't necessarily trust...
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12 Apr 2011 11:13 PM
Does anyone have any idea about the cost of Foamglass?  It might come in handy in the heavily termite infested areas if the price is reasonable.
Residential Designer &
Construction Technology Consultant -- E-mail: Alton at Auburn dot Edu Use email format with @ and period .
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13 Apr 2011 09:08 AM
I read 2.5x XPS prices. For underslab, would be interesting to look into scoria.
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13 Apr 2011 09:22 AM
Alton
I saw an ad recently by P-C, but then lost the magazine. Thanks for the info. I've written them about it & will post what I find out.
Bob Irving<br>RH Irving Homebuilders<br>Certified Passive House Consultant
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13 Apr 2011 01:39 PM
FOAMGLAS
I went to the website (http://www.foamglas.us/building/contact/) contacted the northeast sales division, Justin Hardy ([email protected]) and received the following information:
It is being sold directly by Pittsburgh Corning for $1.11/board foot (1'x1'x1") plus shipping
Made in Missouri
standard size: 18" x 24"
Air tight, water tight, plus contains no organic material.
impervious to water, bugs, mold etc
90 psi, plus they have a High Load Bearing (HLB) product for heavier loads.
They've been making it for 70 years, primarily for industrial use such as insulating under huge natural gas tanks. It's been used in Europe for residential use & because of the recent PassivHaus/Passive House migration to the US they are starting to see more residential use here.
Bob Irving<br>RH Irving Homebuilders<br>Certified Passive House Consultant
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13 Apr 2011 04:16 PM

Bob I,

Thanks for the info.  That is interesting.  Now we have a way to insulate concrete walls and under slabs that should be accepted by the codes.  At least, I doubt termites will nest in this material like EPS.

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Construction Technology Consultant -- E-mail: Alton at Auburn dot Edu Use email format with @ and period .
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13 Apr 2011 04:25 PM
http://www.toolbase.org/Design-Construction-Guides/Foundations/termite-protection-eifs
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13 Apr 2011 04:39 PM
http://msdssearch.dow.com/PublishedLiteratureDOWCOM/dh_007b/0901b8038007b3b7.pdf?filepath=styrofoam/pdfs/noreg/179-07389.pdf&fromPage=GetDoc
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14 Apr 2011 08:21 AM
Wow... Seems the R-value is 3.3 per inch. FoamGlas is ingriguing but $3.33 per sq ft for R-10, plus installation cost, it is certainly not cost-competiitive. Even for a small footprint (~1150 sq ft) that adds up quick.

Any feedback that BlueGuard really works? There's certainly horror stories of EPS without the insecticide in it...
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14 Apr 2011 09:17 AM
http://www.croplifefoundation.org/upload/su%202003%20termites.pdf
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14 Apr 2011 12:18 PM
Posted By jonr on 14 Apr 2011 09:17 AM
http://www.croplifefoundation.org/upload/su%202003%20termites.pdf


That's certainly encouraging, but like the "built-in job security clause" of most research studies, it recommends further research is needed:

The results demonstrated that 1,000ppm deltamethrin provided signiÞcant protection off oam board insulation against both R. flavipes and C. formosanus. Further studies are needed to determine the longevity ofdeltamethrin- treated foam boards against termite damage when installed below grade on structure walls.

My concern is that with a floating slab design, the short piece of foam up the inside of the basement wall at the edge of the slab leaves a direct path for them, should it not work, or the pesticide breaks down/leaches out over time.  I'd have built a "super-highway" for termites...

When so many places prohibit foam below grade, without differentiation of whether it is impregnated with a repellant/pesticide or not, it certainly causes concern...

Perhaps a "hybrid approach" of of the less-expensive BlueGuard underneath the slab, and FoamGlas as that perimeter thermal break in the slab would work...

KentTUser is Offline
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02 May 2011 05:31 PM

Continuing to research this, especially given light of studies on the effectiveness of BlueGuard in other topics here...

I just reviewed the new Building Science publication RR-105, Building America Special Research Project:  High R-Value Enclosures for High Performance Residential Buildings in All Climate Zones. dated 1 Feb 11... http://www.buildingscience.com/docu...ew

I found a couple of foundation details really interesting:

1.  None of the foundation details shown for any climate zone showed exterior insulation.  It was all on the interior... this is somewhat counter to my ideas of basement wall mass as part of my passive solar mass.  If all the concrete is outside the insulation layer, it would seem to be functioning like a huge heat-sink, and have no value as solar mass...

2.  All the foundation details shown (all climate zones), show a continuous layer of 2" XPS that laps over the foundation, joining another layer of 2" XPS on the interior basement walls.  Then, additional insulation is added on the interior for colder zones.  There is no identification, provision, nor discussion of any type of termite barrier in the creation of this insulated floating slab.

This brings up a couple of questions that I'd like more insight on:

1.   I'm thinking of using 2" of BlueGuard on the outside basement wall, coated with Tuff II, and 2" of EPS on the interior, studded out.    This should give R-20 (the level recommended for Zone 4.  What are the shortcomings of this approach?

2.  If I use BlueGuard underneath the slab also, as I currently plan,  I'm considering using it on the bottom edge of the vertical interior walls, so that there is no easy avenue for termite entry -- perhaps a 6" strip, so that the insulation under the basement floor butts up against it, leaving 4" exposed matching the pour of the slab.   I also thought of using a 2" piece of "L-shaped" aluminum flashing over the top edge of the BlueGuard whose side flange would get encased in concrete, while covering the top of the BlueGuard.   That would be final termite barrier preventing entry, block off the BlueGuard's additional insecticide from the living space, and perhaps serve some value as a screed board when the slab is poured.  Then, insulate the interior wall above that using typical XPS, studded out procedures.  Is this pure overkill, or a prudent minor investment -- since the long-term strength and effectiveness of BlueGuard can't be determined at this time?

3.  Finally, since I need to install footer pads/piers to support two load-bearing center posts and a masonry chimney, my current thoughts are to use no insulation at all on or around them.  Though there would be some thermal bridging to the subsoil, there's no easy way to prevent that I can see.  I want  the masonry chimney structure to be a part of my thermal mass, so it needs all the contact with the slab that it can have, IMO.  I could try to insulate between the slab and the pads for the posts, other than where the posts would be supported, but is it worth it to add the complication?  Am I thinking straight here, or am I missing something?  

TIA...

Bob IUser is Offline
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02 May 2011 05:43 PM
from the Dow website:
Is STYROFOAM BLUEGUARD insulation insect proof?
Answer ID 5966 | Updated 01/01/2010 02:29 AM
Is STYROFOAM BLUEGUARD insulation insect proof?
STYROFOAM BLUEGUARD insulation is NOT insect proof.

Under the footings, consider Corning Foamglas: www.foamglas.com
Bob Irving<br>RH Irving Homebuilders<br>Certified Passive House Consultant
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02 May 2011 08:14 PM
Posted By Bob I on 02 May 2011 05:43 PM
from the Dow website:
Is STYROFOAM BLUEGUARD insulation insect proof?
Answer ID 5966 | Updated 01/01/2010 02:29 AM
Is STYROFOAM BLUEGUARD insulation insect proof?
STYROFOAM BLUEGUARD insulation is NOT insect proof.

Under the footings, consider Corning Foamglas: www.foamglas.com

What does "insect proof" mean?  Even metal buildings can have insect infestations through cracks... IMO, that is DOW playing "CYA" in our litiginuous society...

From Alton's post in this link, where he provides the source: http://www.greenbuildingtalk.com/Forums/tabid/53/aff/4/aft/26910/afv/topic/Default.aspx

>>"Insect Control Crawl spaces can be prime areas of attack by pests. And infestation by insects such as termites can result in expensive, sometimes permanent, damage to a home. In areas of the United States identified in 2006 IRC Figure R301.2(6) as “very heavy” probability for termite infestation, Section R320.5 limits the use of foam plastic in contact with the ground on foundations.

The concern is that termites can burrow into the foam and tunnel undetected up through the foam into the building. STYROFOAM™ BLUEGUARD™ insulation is a termite-resistant insulation that contains deltamethrin insecticide to protect the foam from termites and other wood-destroying insects.
It is specifically designed to keep termites out of the foam and qualifies as an “approved method of protecting the foam plastic” per 2006 IRC Section R320.5 Exception 2.
 
It should be used in conjunction with a total insect management program available from a pest management professional. STYROFOAM™ BLUEGUARD™ has been field tested and exceeds the performance requirements set forth by the U.S. EPA and the ICCES EG-239 Evaluation Guideline for Termite-Resistant Foam Plastic, which enables code approval for use in below-grade applications in very heavy termite infestation areas. The insecticide in STYROFOAM™ BLUEGUARD™ insulation is not a surface treatment. Similar in structure to naturally occurring chemical compounds, the deltamethrin insecticide is incorporated into the plastic of the foam matrix during the manufacturing process, providing integral and lasting protection of the foam. Deltamethrin insecticide is a U.S. EPA registered pesticide, and is effective for use against termites and other wood- destroying insects."  <<

I would not be relying totally on BlueGuard, but trying to use it as part of a system -- that's why I thought about using a piece of metal flashing as a "final barrier"...

At $3.33 per square foot for R-10, FoamGlas is not affordable for my project for anything but very limited use -- like, perhaps, that thermal break between the interior wall and the slab -- but to get R-10, I'd have to go 3" thick there... wider than the 2" studding out for the interior foam panels, plus the 1/2" drywall layer.
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