Posted By calvinml on 06 May 2011 03:48 PM
We have talked to several builders in San Antonio Texas area about an ICF home and they all seem to think that for this climate ICF walls are not worth the extra cost. The attic insulation is what really matters. We are now considering building with an unvented attic with spray foam insulation on the roof. Then framing using the advanced wall framing method with 2x6 24" oc with spray foam insulation and using the EFIS stucco exterior finish. I know that in the past there have been moisture issues with EFIS. Is this still the case? Are some manufacturers better than others.
Anyone care to comment about using ICF's in this climate?
San Antonio is hot enough with big enough temperature swings to benefit from ICF, but it's not enough of a performance boost to rationalize the additional cost. AF 2x6 and an inch of exterior foam would outperform it. But ICF is a lot more resistant to wind events like hurricanes (and quieter.) ICF is a great way to build, but the energy efficiency boost would only be a secondary consideration. A hurricane might take your roof off and blow the windows out, but the walls would be pretty much un-fazed.
From a best use of thermal mass POV, the same amount of concrete fully inside the insulation rather than in an EPS sandwich can have nearly twice the benefit in hot climates.
But, a minimal ICF has a whole-wall R of R16.
A 2x6AF studwall with oc foam cavity-fill after factoring in the thermal bridging of the framing comes in at R15- similar, but slightly less.
If you went with closed cell it might edge out the ICF for steady-state R, but still underperform the minimal ICF.
But an in inch of XPS over the oc foam studwall brings that up to R20, a 33% boost in whole-wall R value, and that would beat the R16 ICF in thermal performance.
If you saved the foam budget for exterior XPS, and used wet-spray cellulose in the stud bays rather than oc foam you'd have the same R20 for similar money as an R15 foam-filled studwall. An inch of XPS on the exterior also puts a ~1-perm vapor retarder between the structural wood and the EIFS, and is protective of the wood. Flashing details and material selection around windows & doors would still be critical though. The cellulose also has a measureable amount of thermal mass, comparable to adding another 3/16-1/4 inch of thickness to the interior gypsum. That's enough of a difference to measure (in a test lab) the performance difference between oc foam & cellulose in climate like San Antonio but it's an order of magnitude less than an ICF.