Andrew
The first material that comes out of the pump is called the "prime" . Short for priming material.
Boom pumps, line pumps etc, have to "pre-lubricate" the pipes in order for the concrete which follows, to pass thru the system without plugging up.
If no priming material is used, typically the concrete will lose all it's paste or mortar to the walls of the pipe which will then cause a "dry pack" or "plug".......not the way you want your pour to start off :-)
Plugs can also be caused by poor concrete quality and cheap mix designs. "Chute" mixes are the cheapest available mixes but are a nightmare to pump as they plug continuously. A concrete pump is actually a quality control device. If it pumps well, it is high quality concrete.
Priming material can be actual grout, which is cementicious, and usually can be accepted into the formwork. It is so thin that it spreads out quite readily in the formwork and causes no problems as it is such a small quantity, relative to the pour volume. Also, real grout is very high strength as the portland component is 33 to 50% of the volume. Masonry grout works best in line pumping, rubber hose situations , however.
Bentonite is an excellent prime, and is not compatible with concrete.
"Prime" can also be a proprietary "slick" which,depending on the manufacturer, will be compatible with the concrete... or not. Slick Pak is mixed with water in the pump hopper and makes a slime comparable to Ghostbusters.
This provides lubrication to the pipes, similar to what K Y Jelly does for bedroom acrobatics. lol
It is important to consult with your pump operator to determine which variety of "slick" material he is using. Most experienced operators will waste their prime outside the pour and then swing over to place the actual pour material. That is the safest and best practice.
Products manufactured by Fritz Pak, imho, are the best in the industry and can actually be added to the mixer to aid pumpability, with harsh or rocky mixes, as well as their being a top notch prime.
"Washout" material is the leftover concrete in the pump hopper, pumping cylinders, and boom pipes, which is generally washed out on site, at the end of the pour. Some boom pumps have quite large hoppers so there can be up to 1/2 yd of waste at times. Often, leftover concrete can be pumped back into the mixer , to reduce the pile left on the jobsite.
|