Basalt Rebar (Rockbar) used in a IFC any thoughts?
Last Post 27 May 2011 06:09 PM by m3snow. 11 Replies.
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m3snowUser is Offline
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20 May 2011 06:39 PM
Hello Green ICF'ers,

First off I am new to the ICF world and have never built a home, I am still a few years away from my first Project. None the less I am researching like hell so when the day comes I know as much as possible.

What Do you think of using this?? http://www.basalt-rebar.com/

I will be building something in Los Angeles, and if Basalt is the way to go plan on going a mass order from China (got a few connections)

All thoughts if any?? Why have people not been using this yet?? other then it is still expensive and new to the market.

Thanks Guys!!
cmkavalaUser is Offline
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20 May 2011 08:48 PM
m3snow;

you may want to find out if it is accepted by your local building department first.
Chris Kavala<br>[email protected]<br>1-877-321-SIPS<br />
Chris JohnsonUser is Offline
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20 May 2011 09:04 PM
Yea, I would be looking for an ICC number on that before ordering a boatload and if your building in L.A. you don't want to be the first for anything
Chris Johnson - Pro ICF<br>North of 49
AltonUser is Offline
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20 May 2011 10:36 PM
My understanding from a local structural engineer is that even if you are allowed to use Basalt Rebar, it will not replace all steel rebar.  He may be wrong but that was his take on it.  Not only make sure your local code official will accept the new type of rebar but where and how much can be used for your project.
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McFishUser is Offline
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21 May 2011 12:52 PM
I too have an interest in rock rebar. My discussions with rockbar importers indicates that they are in process of obtaining the appropriate international building code clearances. I am not sure how it works, but i believe rockbar can be substituted for glass bar, but it is much stronger. Much of the price differential is due to transportation costs from China or Russia. US plants are supposedly being built. As demand increases, costs will decline drastically. Current costs seem to be about 25-50% higher than steel. The raw material costs (basalt, energy, labor) are much lower than steel, so long-term the cost should be less.

Alton; rockbar is generally sold in straight pieces, and it does not hold a set. So angled portions (corners) have to be separate. They are making the bends and angles available, but as special orders. That may be why your SE says it may not replace all steel. .This stuff is much lighter than steel, and easier to work with onsite; a long roll equivalent to 1/2 " rebar can be carried on your shoulder. Lengthy sections are usually 1 piece, so no time consuming splices.

As noted, you may have to educate code officials, but several large projects have been done, and it is becoming better known. Stronger than steel, lighter, does not rust, better temperature resistance, is not electromagnetically effected so no ill-effects on cell phones, or electromagnetic radiation.
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21 May 2011 01:35 PM
I like the idea of fiberglass rebar, we have used fibermesh in our slabs in lieu of 6 x6 -10/10 for years. According to my concrete cutter- when he removes concrete the fibermsh holds together better than the old wire mesh.
Chris Kavala<br>[email protected]<br>1-877-321-SIPS<br />
jonrUser is Offline
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22 May 2011 09:03 AM
Helix is also an option. http://www.polytorx.com/technical.html

BrucePolycreteUser is Offline
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22 May 2011 10:32 AM
I'd like to hear from people who use helix with ICF. I have not seen it used, but have spoken with installers that tell me it is difficult to work with as it rips up the inside of the forms and can also be challenging to hands and clothing.
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22 May 2011 10:33 AM
I'd like to hear from people who use helix with ICF. I have not seen it used, but have spoken with installers that tell me it is difficult to work with as it rips up the inside of the forms and can also be challenging to skin and clothing.
AltonUser is Offline
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22 May 2011 11:09 AM

BrucePolycrete,

Depending upon the speed of the internet service you have, there can be a delay to process a "Submit" request when posting.  Clicking "Submit" again will store and later process the command thus resulting in a double post.  If this is not causing your double posting, then maybe the administrator can clue us in.

My understanding is that we can edit only our own postings.  I think this editing can remove all of our text, etc. in a posting but only the administrator can delete a posting.  I know you did not ask me about how the double posting happens but I am just trying to be helpful to you and everyone else.

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Construction Technology Consultant -- E-mail: Alton at Auburn dot Edu Use email format with @ and period .
334 826-3979
BrucePolycreteUser is Offline
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22 May 2011 11:43 AM
That double posting just started happening today. It may be a symptom of my impatience!
m3snowUser is Offline
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27 May 2011 06:09 PM
Thanks guys!! you basically answered my question, no one seems to be using it yet. It seems as if it is the future and is a very green product. We will just have to wait for production and shipping cost to go down I guess.

At the end of the day I will be looking at cost to build over greenness (not a word I know), I would like to do a project with no wood or steel but seems impossible with out spending a sh*t ton of money.

Thanks Again!!
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