ICF and the ongoing Thermal Mass Discussion
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TexasICFUser is Offline
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22 Jan 2012 03:59 PM

http://www.forms.org/images/cmsIT/f...ect(1).pdf

I'm adding this topic because it keeps coming up and taking other threads off course. 

Now that the best performing schools in the US are predominately mass wall systems (see ASHRAE K12 50% solution) - with the best performing school currently utilizing an ICF wall system and operating at 17 kBTU/sqft per year --   I believe this has been put to bed.   Thermal mass is real and the newest charts even show that mass wall (Heat Capacity > 7 BTU/sqft F ---  with R-value X beats a low mass wall with R-value somewhat more than X in all climate zones.  

ORNL states that mass walls performs slightly better with their mass to the inside whereas ICF has it's mass in the middle.   I am not entirely convinced this more immeditate or direct interaction of the mass with the interior might not be better sometimes or in some climates than in others.  Nevertheless, it very well may be true.  However, to equal a typical 6" ICF wall this equivalent wall system is going to have to have an R-20 - R22 exterior insulation with 6" of solid interior unobstructed concrete -- thus matching the R-value and heat capacity of a 6" ICF wall.    Thanks in advance for your thoughts.  Regards.

 

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22 Jan 2012 05:37 PM
The link that you provided to the ICF manufacturers association restated conclusions from the report by VanderWerf (reference 2) that was performed for the Portland Cement Association. In that report comparisons are made for energy use by ICF homes and wood frame homes in similar climates with similar floor areas, all of relatively new construction -- new whenever the undated report was published. There apparently was no effort to match wall insulation R-values! So a house with 2x4 walls with fiberglass that has an R-value of R-11 uses more heating and coolng energy than an ICF house with R-22 walls. Is this conclusion surprising or even interesting?

A more interesting comparison would be to use a fixed budget to spend on a house of the same floor area, and see if the money is better spent on ICF construction or wood frame with a very high R-value, which would be possible since there is a considerable price premium for ICF construction, much of that due to the requirement to use rigid foam rather than cellulose of fiberglass, which are much cheaper per unit R-value. Perhaps you could perform some calculations with BEOpt which has prices for different construction and report back to the group on equal cost houses.

After a brief glance, about the only thing that I saw of interest in the VanderWerf report was Figures 1 and 2 and the comments made relative to those figures. Those figures appear to undermine the thermal mass effect advantage for ICF.
Lee Dodge,
<a href="http://www.ResidentialEnergyLaboratory.com">Residential Energy Laboratory,</a>
in a net-zero source energy modified production house
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22 Jan 2012 06:06 PM
Lee, you make some good points but before I answer can you please read the rest of my post on the very recent ASHRAE report and comment on that as well? Why are the most efficient schools in the US being built out of mass walls and ICF?
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22 Jan 2012 06:19 PM
I don't have a background or interest in schools. Let's take it one item at a time. What is the explanation for Figures 1 and 2 in the VanderWerf report? Those figures appear to undermine the thesis that thermal mass will be a particular advantage in moderate climates. Even though the author is being paid by the Portland Cement Association, he makes the same comment.

Then I would be interested in seeing the BEOpt results for the same size, same cost houses with ICF and wood frames.
Lee Dodge,
<a href="http://www.ResidentialEnergyLaboratory.com">Residential Energy Laboratory,</a>
in a net-zero source energy modified production house
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23 Jan 2012 10:50 AM
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I fail to see what that pdf proves. It claims what we already know. We know mass in buildings, if used correctly, can affect the performance positively. What we do not know, and have yet to see any proof (besides the "old" reports that actually disproves it...) that the sandwich mass in ICF has the mass effect ICFers (you) claim, especially in heating dominate areas which is a great deal of the US. Further more, the ICF case study in the school (which you have to agree the requirements and performance of a school vary greatly compared to homes) does have a high performance level. However how are you sure that the pure insulated levels of the ICF are not playing into it compared to externally insulated mass walls? Code in our area only requires an r13 for CI on mass walls. So that is what we put. Of course if we use an r24 ICF wall it will perform better then an r15 mass wall. Same with frame walls. I do not think anyone on here will disagree with an ICF beating a frame wall with batt or blown insulation. CI and air tightness are playing into it big time, however the thermal mass?
What I want to see is a compared wall assembly built to similar thermal breaks, insulation levels and air tightness of a typical higher cost ICF wall. Better yet I would want to see a double stud r40 wall compared to a typical r24 ICF wall (who many ICFers claim pushing r40s due to the "mass effect"). I already know the results cause we have ones around my area to compare.
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23 Jan 2012 11:15 AM
Posted By Lee Dodge on 22 Jan 2012 05:37 PM
The link that you provided to the ICF manufacturers association restated conclusions from the report by VanderWerf (reference 2) that was performed for the Portland Cement Association. In that report comparisons are made for energy use by ICF homes and wood frame homes in similar climates with similar floor areas, all of relatively new construction -- new whenever the undated report was published. There apparently was no effort to match wall insulation R-values! So a house with 2x4 walls with fiberglass that has an R-value of R-11 uses more heating and coolng energy than an ICF house with R-22 walls. Is this conclusion surprising or even interesting?

A more interesting comparison would be to use a fixed budget to spend on a house of the same floor area, and see if the money is better spent on ICF construction or wood frame with a very high R-value, which would be possible since there is a considerable price premium for ICF construction, much of that due to the requirement to use rigid foam rather than cellulose of fiberglass, which are much cheaper per unit R-value. Perhaps you could perform some calculations with BEOpt which has prices for different construction and report back to the group on equal cost houses.

After a brief glance, about the only thing that I saw of interest in the VanderWerf report was Figures 1 and 2 and the comments made relative to those figures. Those figures appear to undermine the thermal mass effect advantage for ICF.

Lee,

http://stuff.mit.edu/afs/athena/dep...0Homes.pdf

I believe this is P. VanderWerf's report you are referring to.   I looked at figures 1 and 2 and don't see what you are referring to.

Perhaps this paragraph: "There are theoretical reasons to expect that the fractional savings in energy might be different in different climates.  For example, the thermal mass effect should be more pronounced in moderate or warm climates because the outdoor temperature there more often fluctuates about the thermostat set point. Thus fractional heating savings might be greater."

Regarding BEOpt that might be a better task for you since most of my data is emperical.   Regarding cot of ICF:  It usually it costs about 5%-7% more (for the entire cost of the dwelling) for ICF over conventional -- e.g. a 200K conventional house will run 210K-214K after reducing reducing AC tonnage and pulling out the cost of labor and materials for the external envelope and applying them toward the ICF.  Naturally, this percentage value goes up with smaller houses and down with very high end houses with finer finish out.   In Texas, ICF homes usually go from $10 to $12 per gross square foot of wall turnkey.  Complex structures with lots of radius walls etc. or 350 mph rated structures etc.  will be higher.  By comparison, here we usually find conventional construction is about $4-$5 per square foot of external wall.  New code -- eg. IECC 2009 and the forthcomming IECC 2012 are going to generally make conventional construction more expensive and will generally not impact ICF much at all.   

As you know, the reasons to go ICF typically vary from person to person.   When comparing ICF to conventional, you'll need to upgrade a bit on what considered conventional here to reach the thermal performance of ICF.  I would say there are just as many folks that prefer the safety of a concrete home or the STC (sound transmission characteristics) of an ICF home -- perhaps they are building near a railroad or a highway.   Occasionally, and more recently, I might add, they are looking for a three or four hour fire rating because their previous home burned down.  

Based on the many homes I've been involved with I believe in general it's as good as construction gets for the money.  As soon as you start trying to get similar strength or fire resistance or STC "and" energy efficiency out of conventional construction I belive you are going to pay more for it than for ICF.   Regards.

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23 Jan 2012 11:57 AM
Posted By lzerarc on 23 Jan 2012 10:50 AM
TX-
I fail to see what that pdf proves. It claims what we already know. We know mass in buildings, if used correctly, can affect the performance positively. What we do not know, and have yet to see any proof (besides the "old" reports that actually disproves it...) that the sandwich mass in ICF has the mass effect ICFers (you) claim, especially in heating dominate areas which is a great deal of the US. Further more, the ICF case study in the school (which you have to agree the requirements and performance of a school vary greatly compared to homes) does have a high performance level. However how are you sure that the pure insulated levels of the ICF are not playing into it compared to externally insulated mass walls? Code in our area only requires an r13 for CI on mass walls. So that is what we put. Of course if we use an r24 ICF wall it will perform better then an r15 mass wall. Same with frame walls. I do not think anyone on here will disagree with an ICF beating a frame wall with batt or blown insulation. CI and air tightness are playing into it big time, however the thermal mass?
What I want to see is a compared wall assembly built to similar thermal breaks, insulation levels and air tightness of a typical higher cost ICF wall. Better yet I would want to see a double stud r40 wall compared to a typical r24 ICF wall (who many ICFers claim pushing r40s due to the "mass effect"). I already know the results cause we have ones around my area to compare.

Hello Izerarc, I can't disagree about the report saying what we already know. It's just what the ICFA is calling the mass effect.  

The ORNL report that you are referring to only states that a wall of identical external R-value and mass as ICF --e.g. R20 external insulation and 6" of solid concrete to the inside will perform a better than a typical 6" core ICF.   I don't disagree based on this report that mass to the inside performs better in some climates than mass to the middle.  The problem I have with this report is that many the quote it think it says that (for example) R10 to the outside and 4" of concrete to the inside performs better than a typical 6" core ICF and while that could be true you can't derive this conclusion from the report.

Yes.  Schools are not homes -- but these ASHRAE documents such as the 50% solution have a very direct way of trickling down to become code.   I would say the IECC 2009 somewhat parallels ASHRAE's 30% solution and that IECC 2012 somewhat parallels the 50% solution -- emphasis on "somewhat".

However, the thermal mass?  I can't say for sure one way or the other.   What I would encourage you to do is go to the 50% solution doc and look up your climate zone and check wall types.  The difference between "mass and R-value" and "low mass an R-value: (in R-value terms can only be attributed to mass effect) -- unless you think they are throwing air-infiltration somehow. 

You won't hear me saying "as an ICFer" that ICF walls are pushing r-40s or r-whatever due to the mass effect.   There is no pushing R-value as it is what it is.  And yes it's somewhat limiting as to what it is exactly but that's another story.   What you will see me doing is breaking down the double stud r40 wall into it's true R-value -- eg. it is actually three walls if the two walls are far apart enough to create a wall between that is all foam.    If you meant that the wall was an r40 wall and not just r40 cavity then I apologize in advance.

What's the breakdown of your r40 wall?  e.g. 2x4 on 24" O.C. twice separated by ....     Regards.


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23 Jan 2012 12:26 PM
Posted By lzerarc on 23 Jan 2012 10:50 AM
TX- 
However how are you sure that the pure insulated levels of the ICF are not playing into it compared to externally insulated mass walls?
Izerarc,

No.  I'm not sure.  Also, I understand that many synergies exist to bring something like the first net-zero public school in US to reality and that ICF is just part of it.  Some would argue a very small part.  However, I think the ICF provides some benefits that to the wall system that are somewhat below the radar --e.g. thermal mass,  reduced air infiltration, thermal wicking from the earth (perhaps really part of thermal mass), high insulation etc.  Regards
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23 Jan 2012 12:44 PM
We could debate the wall make up of the double stud, compare framing factors, prove its not really r40, blah blah blah. On paper, we can look at numbers all we want to. It doesn't have to be double stud. It can be any super insulated shell vs ICF. SIPs, PERSIST, etc. What most of us are suggesting is numbers are not doing the talking any longer. There needs to be more apples to apples studies comparing performances. ICF companies compare their shell to 2x4 or 2x6 with batts. There is not a single person on this forum that would disagree with ICF being much higher performance compared to those. My point was how does it compare to super insulated homes that cost less? Why are they not comparing ICF to these? Or in some cases even above code min. structures. In my area a 2x6 with batts doesn't meet IECC anymore without CI.

Around me there is a new home that was recently finished using the double stud detail we did. So far the performance can not be touched by other ICF homes we are comparing it too, most of which do have spray foam ceilings. It is a larger home with close to half the heating cost in the last month of a smaller ICF home we are comparing it too. Sure, there are various variables, but the fact is SI wood structures can and do work, very well. If not why would PH be using these construction methods and rarely full shell ICF? (most do us ICF on the basement).

Not knocking ICF, it is a very good, strong structure with many great attributes about it that has me thinking long and hard about it as a good option. However it gets roped into the high efficient category far to often. For the cost, and the goal of high efficiency, your dollar is spent better elsewhere IMO. Wind, storm, fire, sound? ICF all the way if those are your goals. To be honest if budget was 0 concern, I would do a full shell ICF and add another 2-4" of EPS on the exterior.
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23 Jan 2012 01:10 PM
There's no point in comparing just the energy efficiency performance of an ICF building to a stickbuilt one. You can't separate the energy efficiency attributes from all of the other benefits that ICF presents. You have to compare the completed structure and the value of all the benefits or you're just engaging in an academic exercise that has no merit in the real world.
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23 Jan 2012 02:19 PM
Posted By lzerarc on 23 Jan 2012 12:44 PM
We could debate the wall make up of the double stud, compare framing factors, prove its not really r40, blah blah blah. On paper, we can look at numbers all we want to. It doesn't have to be double stud. It can be any super insulated shell vs ICF. SIPs, PERSIST, etc. What most of us are suggesting is numbers are not doing the talking any longer. There needs to be more apples to apples studies comparing performances. ICF companies compare their shell to 2x4 or 2x6 with batts. There is not a single person on this forum that would disagree with ICF being much higher performance compared to those. My point was how does it compare to super insulated homes that cost less? Why are they not comparing ICF to these? Or in some cases even above code min. structures. In my area a 2x6 with batts doesn't meet IECC anymore without CI.

IZ - but everyone is comparing the extra cost of ICF to conventional homes NOT to other SI home i.e. 10 to 15% more. Bob

Around me there is a new home that was recently finished using the double stud detail we did. So far the performance can not be touched by other ICF homes we are comparing it too, most of which do have spray foam ceilings. It is a larger home with close to half the heating cost in the last month of a smaller ICF home we are comparing it too. Sure, there are various variables, but the fact is SI wood structures can and do work, very well. If not why would PH be using these construction methods and rarely full shell ICF? (most do us ICF on the basement).

IZ - I was involved with a number of the early R2000 home in the 80's in the Calgary Alberta area. Not one of these comes anywhere near the efficiency today that they did when they were built. Why? Primarily because they were built from wood. No matter how you seal it, wood will respond to moisture and temperature. As it changes shape and moves it will eventually degrade the best airseal. Once the airseal is gone, infiltration takes over as the limiting state and all the R becomes less meaningful. Bob

Not knocking ICF, it is a very good, strong structure with many great attributes about it that has me thinking long and hard about it as a good option. However it gets roped into the high efficient category far to often. For the cost, and the goal of high efficiency, your dollar is spent better elsewhere IMO. Wind, storm, fire, sound? ICF all the way if those are your goals. To be honest if budget was 0 concern, I would do a full shell ICF and add another 2-4" of EPS on the exterior.


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23 Jan 2012 06:31 PM
TexasICF said:
"...I believe this is P. VanderWerf's report you are referring to. I looked at figures 1 and 2 and don't see what you are referring to.
Perhaps this paragraph: 'There are theoretical reasons to expect that the fractional savings in energy might be different in different climates. For example, the thermal mass effect should be more pronounced in moderate or warm climates because the outdoor temperature there more often fluctuates about the thermostat set point. Thus fractional heating savings might be greater.'"

Yes, and Dr. VanderWerf goes on to say in the next paragraph, "However, the data do not support any such hypothesis. Figures 1 and 2 contain scatter plots of heating and cooling savings as a function of heating and cooling degree days, respectively. There appears to be virtually no relationship between the local climate and the fraction of energy saved. Correlation statistics bear this out. They are small (Pearson’s product moment for heating is .11; for cooling .034) and not statistically significant."

So even though VanderWeft was getting paid by the Portland Cement Association, he reports that "THE DATA DO NOT SUPPORT ANY SUCH HYPOTHESIS" (the hypothesis that thermal mass is providing some "special bonus" for ICF homes in terms on energy conservation beyond the normal R-value and infiltration analyses). You have titled your thread "ICF and the Ongoing Thermal Mass Discussion," and you provided some advertising by the ICF Manuf. Assoc. that referenced this report to support your and their claims for thermal mass effects. The author of that report is stating that he sees no support for that hypothesis. Thus, if this reference alone is your best supporting evidence for thermal mass effects, can we agree that there is no "special" thermal mass effect of ICF, and that we can rely on normal heat transfer models that include thermal mass buried behind the interior insulation to treat ICF structures?

Just as Izerarc has stated, we all agree that ICF structures have certain advantages over stick frames in terms of their strength and reduced infiltration except in the normal places of doors, windows, and ceiling-roof junctions. The question is whether the thermal mass in ICF walls when sandwiched between EPS rigid foam results in dramatic improvements in heating and cooling costs. VanderWerf, in your referenced report, states that he sees no support for that idea. The second question is, for a fixed budget to spend on a low energy consumption home, would an ICF or wood stud wall home show lower energy consumption. (This comparison would be based on energy conservation only, ignoring renewable resources comparisons, strength arguments, etc.)
Lee Dodge,
<a href="http://www.ResidentialEnergyLaboratory.com">Residential Energy Laboratory,</a>
in a net-zero source energy modified production house
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23 Jan 2012 06:37 PM
Absolutely, TexasICF, the ASHRAE K12 50 percent solution puts the question to bed for every homeowner who has 400 kids and occupies his house 50 daylight hours a week. The rest of us might want more specific evidence of superior energy performance IN RESIDENCES. I repeat: Show us the Nudura report that substantiates "cavelike" mass effects for ICF homes.

To correct your misstatements:

ORNL does NOT require similar mass and similar insulation for comparative purposes. It characterizes the mass effect two ways: equivalent R value, or the insulative value a mass house would need to perform the same as a low-mass house (i.e. R9 for a mass house would be the same as R13 for low-mass); and effective R value, or the thermal resistance a mass house achieves through mass and insulation expressed as the R value of insulation alone (i.e. a mass house with an effective R value of 15 would perform the same as a R15 low-mass house.) ORNL developed a coefficient (adjuster) for thermal mass because the R values were rarely the same, and thus misleading because the mass effect wasn't counted. To say that ORNL's adjusters can't be used unless the houses being compared have the same mass and R value is nonsense squared.

The original research in the '80s ran the gamut: cement block houses, cast in place, adobe houses, log houses, icf houses, you name it. Today, ORNL or private lab stand-ins build the the wall in question in a hot box with a constant temperature on one side and varying temperatures on the other. They plug its performance into DOE2, the modeling software developed from the real house tests, and presto chango, you have equivalent and effective R values that pass muster with the Federal Trade Commission.

Nudura should try it, TexasICF, because then you'd have real numbers to bandy around here rather than merely blowing smoke. Or you could challenge the assumptions in DOE2... Oh wait, the Insulating Concrete Forms Association did that in sponsoring a 2000 study. Turns out ICF was worth 9 percent energy savings in Knoxville -- and DOE2 was pretty much right on the money. http://www.ornl.gov/~webworks/cppr/y2002/pres/114086.pdf
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23 Jan 2012 07:08 PM
I'd be interested in knowing if the Managing Director of the Residential Energy Laboratory has any credentials or if he's just a ski bum with Cheet-o stained fingers, an infra-red camera and an internet connection who built himself an energy efficient house...
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23 Jan 2012 08:07 PM
I'm going to help TexasICF here.

Everyone be patient, the results you are requesting are being compiled, it is a progressive study over a period of time and when complete the results for a residential house will be released for everyone to review.

Not only will it show you the value between conventional stick frame and ICF, it will also show ICF with dove tail vs. ICF without and the results to date are shocking to say the least.

Chris Johnson - Pro ICF<br>North of 49
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23 Jan 2012 08:13 PM
I had my heat loss calc's done by the heat supply house that sold me the Unico high velocity system. My actual supply heat is radiant in floor with the h.v. doing mau. The gentleman used Wrighsoft and was trained and certified on it. My house is close to Calgary Alberta. He told me he is trained to use R50 for ICF houses and that is what he did. The building heat loss came to 52,000 btu. This past week we were at close to our design temp (-32ºC) for most of the week. The days were -24 to -26 and the nites were -28 to -34.



I am heating my water for the floors with two domestic hot water heaters with all four (3000 watt) elements connected. Normally this keeps the house comfortable. Last week I did turn on a 4000 watt plaster heater for part of the time. (On thermostat so did not run all the time)



Actual measures on the four elements ran between 11.7 and 12.1 amps per leg. The plaster heater measures at 19.7 amps per leg. All run on 220. The house is not occupied at this time so there is no intrinsic heat from other sources (showers, fridges cooking etc.). Unless my calc's are off this comes to below the 52,200 btu's the heat loss indicated.



Now it might be that ICF perform better at colder temps for heating purposes than at warmer temps for cooling temps. I'm not sure. But most of the fancy modelling software does not take that into effect. Nobody would claim that 5" - 2.5 and 2.5 esp is equal to R 50 so were does the reduction in heat loss come from. Maybe it IS the mass. Maybe we don't have a clue how to properly test some assemblies. Maybe the lab tests need to vary temps by greater numbers.



In any event, I believe that if you model the heat loss than build the model and than actual test the real life scenario, and you have a reasonable expectation of being able to repeat the experiment with the same results, than you have fact. If you model and test in a lab, you still only have a theory. I'm convinced that most of my colleaques north of the 49 will get similair results.

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23 Jan 2012 09:29 PM
The R-50 as you know is a false number.

I ran into an issue with the City of Toronto last summer, they failed to understand my building methods and did not believe what I was doing would work. They requested a new heat loss calc to prove my theory, when I asked the engineer to do that calc and he would only use R-22.4 (as measured by the EPS itself), and lo and behold, the City of Toronto was right...using the R-method. The better way to measure heat loss is to use the U-value, it measures the transfer of heat through the completed wall assembly, Facade/EPS/Concrete/EPS/Drywall, in most cases ICF has a U-value of 0.003, lets call it nothing. Needless to say when I presented this info to the City they were impressed and the boiler for heating was actually too big using the correct method to calculate heat loss, and all this takes into account the 34 openings and framed roof with Demilac sprayed to the underside of the deck on a 3800 sq.ft. house.

My customer gets gas bills of around $ 60.00 per month, this covers heating, domestic hot water, stove, dryer, bbq and 2 outdoor heaters used on occasion....and as any Canadian can tell you, this is cheap



Chris Johnson - Pro ICF<br>North of 49
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23 Jan 2012 09:44 PM
Posted By Chris Johnson on 23 Jan 2012 09:29 PM
The R-50 as you know is a false number.



I agree. That why I reference the value of the two layers of eps. So maybe Tex is right about the mass. More likely using U values for walls like we do windows might give better answers than the almighty R. This is what I meant by "not knowing how to measure assemblies". My point is simply that real life doesn't always agree with the labs and that ICF has a much higher value what the number crunchers are willing to give.
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24 Jan 2012 02:24 AM
Interesting discussion.

There will always be bias on both sides, the wood industry and then the concrete industry. With lab testing and then real world testing & results, the two don't always meet. There are tests done in labs that failed in the real world.

The ICF industry needs to get together and build TWO identically sized homes next to each other. Both with identical HVAC equipment and identical temperature settings. The one home utilizing ICF and the other 2x6 wood frame with foam or cellulose insulation and then 2" of EPS on the exterior. Put sensors and monitors throughout the home and record the data for an entire year. Then publish the results. This would settle it once and for all. Well, at least for 90% of the people it would.

For me personally, I know that I can build a wood framed home to get just as good or even better insulating values than an ICF home could. ICF doesn't win me over in the insulation department. It's the incredible strength, fire resistance, termite resistance, and tightness of ICF that wins me over. When the 100mph winds hit, I am not worried about the ICF home racking and trying to fall apart. There is something to be said with the high winds hit and the wood framed homes start racking & popping, while the ICF home is unmoving like a mountain.
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24 Jan 2012 06:46 AM
The ICF industry needs to get together and build TWO identically sized homes next to each other. Both with identical HVAC equipment and identical temperature settings. The one home utilizing ICF and the other 2x6 wood frame with foam or cellulose insulation and then 2" of EPS on the exterior. Put sensors and monitors throughout the home and record the data for an entire year. Then publish the results. This would settle it once and for all. Well, at least for 90% of the people it would.

Didn't they already do this at Oakridge National Labs?
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