Posted By a0128958 on 12/07/2009 10:45 PM
Posted By jerkylips on 12/07/2009 3:29 PM ... Now that you have your systems installed, is there anything you would have done differently or wished you knew at the time, now that you have been living with it for a while?
2.5 years after replacing conventional AC / gas furnace with GSHP, my 'would have done differently' or 'wish I knew' list includes:
1. Wish I had put in flex-canvas like connections in supply and return ducts (for minimization of noise).
2. Wish I had HDPE fused connections on my water pumps instead of brass barbed w/ radiator clamps connections.
3. Wish I had checked to make sure my flex ducts were no longer than 6 feet at the end.
4. Wish I had checked that all flex duct connections were tight to the register boots.
5. Wish I had made sure all return air registers and and duct sizes were large enough.
6. Wish my register boots were sealed to the ceiling drywall.
7. Wish I had installed flow meters into my loop piping.
8. Wish I had water leak detection pans under pumps and fittings (my installation is in an attic).
9. Wish my loop pipes external to the ground (primarily in attic) were insulated.
10. Wish my water flow wasn't set so high.
11. Wish my pumping power was not so high (i.e., wish for more efficient pumps).
12. Wish I had included a post installation 'duct blaster test' (not sure of correct words) to verify duct work was sealed properly.
Hope this helps.
Best regards,
Bill
Good post-op commentary - let me add a few tweaks to that list:
1) Flexible boot connections between unit and ductwork help prevent vibration being transmitted between unit and metal ductwork. I don't believe they'll make much much difference with respect to compressor or blower noise.
3) Connections to registers are called "runouts" Capping flex duct length to 6' is a laudable goal but may not be feasible in many circumstances without great additional expense. More important is to pay attention to the Manual D airflow requirements to each room and size the flex accounting for its increased friction, stretch it tight, hang it properly, prevent it being bent or crushed.
5) Pay attention to Manual D guidelines limiting air velocities in supplies and returns - different limits apply. Also pay attention to subtleties such as loss of free area across a return grill owing to its slats - if slats cover half the face, velocity doubles to move the same CFM.
6) Duct leakproofing and insulation - tough details to police in the field especially if installation is physically tight, effectively go away if all the ductwork is within the conditioned envelope rather than in a vented attic that gets hot in summer and cold in winter. Total manual J load drops significantly if this is done, potentially saving 1/2 to 1 ton in system size and loopfield. Pressures within house are easier to balance and pressure imbalance induced infiltration drops as well.
7) Be careful with flow meters. Some impose significant flow restriction, reducing water flow and increasing pump power. Pumps are already quite inefficient <50%, don't want to make that problem worse. It is possible to infer flow from delta T across water and air sides if airflow is known. Modern units with ECM blowers allow the CFM setpoint to serve as approximate airflow if static pressure is within limits
7a) Another option would be to permanently install pressure indicators at Pete's Ports. The unit heat exchanger serves as the restriction for calculating flow, and if it rises along with delta T and compressor amps, one can infer scaling