Enercept Banner
 
 Register  Login   
Learn about green building products and methods Find answers, products, and people Connect with homeowners, professionals, and suppliers Register for free at GreenBuildingTalk
Unanswered Active Topics
Forums Search Members
Forums > Green Building Forums > General Forum - Residential > Subject: Ceramic Insulation Coatings - R30?

You are not authorized to post a reply.   
Prev Next
Author Messages
JellyUser is Offline
Registered Users
Basic Member
Basic Member
Send a message
Posts:298


05/21/2008 5:33 PM  
Does anybody have experience using a ceramic insulation in a spray form? Some brand names are SuperTherm and FGI-4440 by FG International. The latter one supposedly has an R-30 value for only a 10 mil thick layer (that's like as thick as a business card?).

It seems like it's normally used on metal, for example as a roof coating. But I wonder if it could be used on other materials. You can even tint it with regular housepaint. Seems almost too good to be true.
AltonUser is Offline
Registered Users
Basic Member
Basic Member
Send a message
Posts:339


05/22/2008 1:47 PM  

Jelly,

Before I would spend that much money I would have to see some product testing done by an independent lab paid for by someone other than the manufacturer.  Where is Consumer Reports when you need them?


Alton C. Keown
Residential Designer and Construction Technology Consultant
Auburn, Alabama
334 329-0957 AT&T Cellular
JellyUser is Offline
Registered Users
Basic Member
Basic Member
Send a message
Posts:298


05/22/2008 2:58 PM  
Alton, yes it would be nice to see some testing. You'd think if it really worked then it would be all over the place. But I did find a YouTube video of a Bob Vila episode where they use it on a converted metal shipping container house. Not exactly scientific research though! :)

GeorgiaTomUser is Offline
Registered Users
Basic Member
Basic Member
Send a message
Posts:132


05/22/2008 8:36 PM  
Snake Oil, sounds as hoakey as r-value thru thermal mass
JellyUser is Offline
Registered Users
Basic Member
Basic Member
Send a message
Posts:298


05/23/2008 2:15 AM  
I like to keep an open mind until I have a good reason not to. It does a pretty good job insulating the space shuttle upon re-entry.
ReadyToRetireUser is Offline
Registered Users
Basic Member
Basic Member
Send a message
Posts:209


05/23/2008 4:16 PM  
Jelly,

If it's the same material that really had my attention 5 years ago, and if my aged memory works, then:

The product involves micro spheres of ceramic material that each capture a small vacuum.  The idea is that vacuum is a perfect insulator and, therefore, you can get high R values with very thin coatings.  Yeah, but. 

Must be 20 years ago, the federal lab in Golden CO developed a vacuum window pane; small glass beads kept it from collapsing.  It was welded aroud the outside, evacuated, and then the evacuation tube was, itself, welded shut.  The description asserted that a picture window with this technology would give a net heat gain on the Northern wall of a cabin in Maine in winter.  But they cannot mass produce them.  You can now buy sorta the same concept with small metal spacers, but the R value is down to 5ish(?).

The beads have the same problem as super high performance window glass with Al. spacers -- the edge effect kills the advantage.  A really neat idea; a super good concept for marketing because we all know that it "should" work -- we have vacuum Thermos bottles don't we. 

I never even bought enough to test it.  BUT, the ceramic beads in the paint supposedly make it really abraision resistant -- so use it if you need a tough paint that you can slide pots and pans on.

Good luck,
Larry
tsimshianmanUser is Offline
Registered Users
New Member
New Member
Send a message
Posts:4


08/15/2008 1:16 PM  

Who pays for the testing is not as important as who does the testing.  It is not uncommon in fact it is normal practice for a manufacturer to pay for a series of tests to establish and support performance claims.  Who else do you think is going to pay for this? 

It is more important that it is conducted independently by a (third party) certified testing lab.  More importantly the actual test selected that acurately reflects real conditions.  Unfortunately the R value formula is outdated 1930s technology and does not account for new technologies such as the ability of ceramics to control heat transfer.

Having an " R " rating means the material absorbs heat and is a measure of how long it can absorb and hold heat before it can migrate through it. This test measures CONDUCTION only and does not account for RADIATION or CONVECTION. It MUST be conducted in a ZERO moisture \ ZERO air movement environment. 

If you look at the literature on Super Therm the selected ceramics do not absorb heat therefore you cannot apply the same testing methods.  In the effort to answer the question of how does this product measure up to an " R " rated material as in fiberglass, the best known test availlable was applied such as the ASTM C-236 ((C236-89(1993)e1 Standard Test Method for Steady-State Thermal Performance of Building Assemblies by Means of a Guarded Hot Box)) testing for measuring R-values. Since the industry relies so heavily on ASTM certifications a known and accepted ASTM test was required to compare the ability of the combined ceramics to control heat transfer to the accepted " R " values.

In this respect to simply say a ceramic insulation coating is R30 is somewhat misleading.  An R Equivalence (or RE) has been created (unofficially) by the industry to reflect this.  Again, most important, always look for the documentation which supports any such claims.

With regards to the FGI 4440 and FGI International, the fellow who is behind this is or was a distributor of Super Therm and other Superior Products for the past 15 years and still has websites that reflect this.  This appears to be product relabelling in attempts to reach a larger market share due to distributor boundary rules with Superior Products Int II which is the manufacturer of Super Therm.  Previously he was not permitted to promote outside his given territory.  I see he now markest virtually everywhere.  The product itself or at least the name is relatively new perhaps 2 years old.  I have not heard of anyone useing this product and would certainly be looking for their testing and certifications to support their claims.

PatrickTUser is Offline
Registered Users
Basic Member
Basic Member
Send a message
Posts:142


08/15/2008 3:27 PM  

Jelly,

 

I looked at that product recently and I determined it does not work as advertized. Mostly "reflective". A perfect vacuum yields R-200 per inch, with 32/1000" of vacuum you'd get R-6.5. The paint has all sorts of thermal bridging so, far from perfect. Does not add up. Physics, not just fun, it's the law

Patrick T

James EggertUser is Offline
Registered Users
Veteran Member
Veteran Member
Send a message
Posts:1006


08/16/2008 8:41 AM  
Without commenting on the particular product noted, I see the term "paint" used a few times.

The ceramic particle paint touting amazing results have been rebuked as bunk. One mfg was forced by the FCC? to stop marketing, and Energy Design? also indicates flat out this is snake oil marketing!

Take Care
Jim

Design/Build/Consulting
"Not So Big" Design Proponent
tsimshianmanUser is Offline
Registered Users
New Member
New Member
Send a message
Posts:4


08/16/2008 1:29 PM  
Patrick,

I'm interested in knowing how you "looked" at this product as you say and how you have determined it is mostly "reflective" and that it has all sorts of "thermal bridging".  Did you actually purchase and use the product to come to this conclusion?  Which product are you referring to?  Two have been mentioned yet you write as though it was the same.  I don't know that it is, I just commented that the person behind the FGI 4440 also distributed Super Therm.  He has several successful industrial applications using this ceramics product and others related by the same manufacturer. 

There are many different ceramic coatings that have popped up since the early 90s.  Unfortunately the majority of them are the ones that have garnered the bad publicity because they attempted to replicate without the proper knowledge or technology.  This happens in every industry.  I bought a condo in 1990 just before "the leaky condo syndrome" took place.  Fortunately mine was built prior to this time period and did not have the problems so many had.  Regardless the value of my condo went down over the first 12-13 years because of this problem.  No one wanted to buy a condo for the longest time.  Scaffholding and tarps around so many buildings reinforced this.  I am one of the few who held on to mine and am happy to say it has more equity than mortgage.

You make statements yet you don't provide evidence to support these statements or how they relate to a specific product.  How do you determine a product has "all sorts of thermal bridging" ?  Did you perform testing to determine this?  All of the thick insulation products on the market do not prevent thermal bridging.  If you are looking for perfect you couldn't be further away.  If you were to look deeper you would have found thermal images which demonstrates how the Super Therm prevents thermal bridging on a steel building.

Why don't we make factual statements here and not baseless armchair speculation.
People who come to this forum or ones like it have a right to know the facts correct?
Let's not create or spread false rumour if we really don't understand the technology. 
tsimshianmanUser is Offline
Registered Users
New Member
New Member
Send a message
Posts:4


08/16/2008 2:15 PM  

James

Again I feel compelled to comment about making such blanket statements about a technology that clearly exists.  You know the saying, "don't throw the baby out with the bath water"

You do no one a favour by doing this if indeed we are here to talk about green buildings.

The reference to an FTC ruling is legitimate so why don't you provide ALL of the information about this instead of part of it and then cloaking the whole industry with it?  Here is the link from the FTC website (not FCC)
http://www.ftc.gov/os/2002/06/krytoncmp.htm
The two companies are clearly identified here.  The results are well deserved and long over due.  Many of the knock off companies like them suddenly made dramatic changes to their marketting and websites as a result.  The bulk of these companies were just new product names but the same product/manufacturer.

In Canada similar results took place against a company called Para Inc through the Competition Bureau.  There used to be a direct link but the website has changed so I was unable to find it. 
http://www.competitionbureau.gc.ca/epic/site/cb-bc.nsf/Intro?Open


So is Energy Design the ultimate guru?  If they say so it must be so?

Let me guess, this is yet another internet blog by someone who also does not know or understand the technology therefore it must not be.  What this really demonstrates is that these people are just lazy and don't know how to research anything properly.  Does this mean all designers are just as lazy?  Of course not!  No more than are all ceramic coating products "bunk" or "snake oil"

If you are going to make a point why not provide ALL of the facts instead of regurgitating another armchair speculator.

Why are some people such sheep?

tsimshianmanUser is Offline
Registered Users
New Member
New Member
Send a message
Posts:4


08/16/2008 2:53 PM  

You are partially right about insulating the space shuttles however like the chicken and the egg you have it backwards..

The ceramic tiles or at least the technology is what drew the attention of the manufacturer, Superior Products Int II. who later consulted with NASA ceramic engineers at the Technology Utilization Office in 1990 (long before people jumped on the green wagon)  There are hundreds of different ceramic types on this planet so they had already researched the best types to utilize with heat transfer projects.  The concept of develloping a sprayable coating was discussed and the products that were later develloped are a direct result of these discussions.  Those who didn't do this research are the ones you hear about which is all negative.

Keep that mind open!

hedgehogUser is Offline
Registered Users
New Member
New Member
Send a message
Posts:45


08/17/2008 12:41 AM  
my dad just built a sail boat, he said ceramic paint is very common in boats, you paint the inside of yer hull, it provides enough insulation to prevent condensation, i briefly looked into it, thought of painting my basement floor to make it feel warmer, decided to put 2" polystyrene under it and heat it instead
PatrickTUser is Offline
Registered Users
Basic Member
Basic Member
Send a message
Posts:142


08/17/2008 7:23 AM  

tsims...,

I spent several hours looking at all the web sites I could relating to this type of product. I was looking for a product to stop thermal bridging where my Hambro joists rest on my ICF wall. I'm a test engineer in the ceramics field. I guess we have diff approches, you are looking for proof facts from me to prove it does not work, where I was looking for proof it does work. I did not find any hard data, mostly hype. I would like to see some product testing. ORNL would be a good place to start. My point about thermal bridging was that the ceramic is imbeded in paint, not a soild layer of vacuum. Paint does not offer much if any insulation. But if you reasearch insulation in vacuum, you you see the stated R-value can't be achived with that thickness, even if it was a perfect layer.

It's been several months but I recall some examples of the application was trailer roof painting. Old black roofs were painted with White ceramic paint. Homer owner was seeing cooling conditions inside.

Don't you think if this really worked, you'd see it being used instead of convential insulation?

Patrick T

JellyUser is Offline
Registered Users
Basic Member
Basic Member
Send a message
Posts:298


08/17/2008 8:46 PM  
Maybe someone should ask Bob Vila how that container-house is holding up?
FarmboyUser is Offline
Registered Users
Basic Member
Basic Member
Send a message
Posts:183


08/18/2008 11:36 PM  
Two years ago my in-laws bought some ceramic beads (an application of a NASA developed technology) to be added to some acrylic latex paint. We painted the interior of a south facing 16' metal garage door with this. Also painted the inside of drywall before installing it on the northside of the garage. Then we ran out of beaded paint. We could definitely tell the painted door was cooler than another garage door the same size and orientation next door. Not scientific but we'll start taking temperature readings of the two garages which are same size and construction.
You are not authorized to post a reply.
Forums > Green Building Forums > General Forum - Residential > Ceramic Insulation Coatings - R30?



ActiveForums 3.6
Copyright 2009 by BuildCentral, Inc.   Terms Of Use  Privacy Statement