Posted By jonr on 23 Sep 2013 02:51 PM
I think that plastic film and good weather sealing tape produce a more airtight seal than the foams that are stiff when cured.
You may also want to run a small ducted fan to the outdoors and use it to make sure that your area is always at a higher air pressure than his. This should prevent air/odor flow from him to you under normal conditions (ie, when your heat pump isn't pulling air in).
I want to avoid opening the wall to get in there to seal with plastic and weather sealing tape. So I thought about injecting the dry wall box that frames out the heat pump with foam as the least invasive way to stop the air passage.
I don't have an odor when the heatpump off. Only when it is turned on. My neighbor and I share a common wall so that is where his air is getting into my air. Anyway, I read that closed cell foam is an excellent air barrier and that foam generally doesn't shrink so I thought it would be a great solution. I tried this forum to get an opinion from people experienced with spray foam and how it performs.