Posted By Dana1 on 28 Jan 2014 01:21 PM
...snip...
I keep hoping to see vacuum-insulated glass show up in a big way, since it SHOULD be cheaper & simpler to build than triple-panes, and has half the U-factor. (Not holding my breath on this one though... :-) )
I am surprised that vacuum-insulated glass can be made in a practical and cost competitive way. The thermal conductivity of air is essentially independent of pressure until the air pressure is reduced to about 1/10,000th of an atmosphere, and to get a factor of 10 reduction in thermal conductivity requires a reduction in pressure to about 1/1,000,000 atmosphere (https://science.nrao.edu/facilities/alma/aboutALMA/Technology/ALMA_Memo_Series/alma554/memo554.pdf)
At these very low air pressures, most of the remaining gases are water vapor and hydrocarbon contaminants, and these require heat and time to pump out of the system. Maybe with close spacing of the two panes, the vacuum requirements are not quite as drastic (since the mean free path approaches the spacing of the glass), but close spacing makes it even more impractical to evacuate the space between the two glass panes.
Of course, the glass panes cannot retain their small gap with atmospheric pressure pressing on the outside of the two panes, so microballs must be used to hold the panes apart. That would make drawing the vacuum exceeding difficult and time consuming, since the surface area containing contaminants is increased by the zillions of microballs, and since the remaining gas molecules must diffuse through the minefield of microballs.