Posted By kellytheaker on 21 Feb 2013 09:29 PM
I did not see a specific forum for insulation and i could use some solid advice on insulation , it is a new build "cottage"and have made some mistakes . i used 1/2 inch ply on the exterior walls and then just put house wrap on it to weather the winter . i have the windows installed and i have heard i should have used foam sheets and diagonal bracing instead of the 1/2 plywood . is it still possible to install the foam and what thickness . and noew the real problem is to use sray foam on the interior walls and basement walls and of course ceiling . it is a loft 12 12 pitch 2by 10 and main 2by 6 walls and the basement is concrete and 2by 4 stud walls. is it really a better product than say roxul at r24 and r31 - i have asked a sprayer and he quotes all you need is 4 inches and its at its peak insulation value and its the product to use . it will pay it back . i need good solid advice on this , value is all i want thanks
It's certainly possible and desirable to put rigid foam on the exterior of the sheathing & housewrap. How thick and what type depends on both the local climate and the stackup of the rest of the wall.
For the abover grade walls, the 4" of closed cell spray foam will be more air tight than Roxul unless you caulk every stud to the sheathing with acoustic sealant caulk, use air-tight techniques on the gypsum and foam-seal the electrical penetrations through all framing, including studs & plates, which is a lot of detailing, but cheap stuff. But the closed cell foam @ 4" will underperform a full cavity fill, due the the more severe thermal bridging (you only have 4" of stud rather than 5.5" at ~R1/inch.) Using open cell foam that fills up the cavity completely would be more air-tight and have a comparable "whole-wall" R value even though the center cavity value would only be ~R20, since the R4 of stud-bridging increases to R5.5 when the cavity is completely filled.
If the studs are 16" on center the "framing fraction" will usually come in around 25% of the entire wall space. If they are 24" on center it will be more like 20%.
At a 25% framing fraction if you include the R value of both the wallboard gypsum and the polywood the 4" of closed cell foam the wall would have a whole-wall average R of R12.
With a full cavity fill of open cell foam it comes in at R13.
At a 20% framing fraction the 4" of closed cell comes in a hair under R14, about the same as a full fill of (much cheaper) open cell foam.
If you add 1" of EPS to the exterior it adds R4 to those numbers, if you add 2" it adds R8. (Eg: 20% framing fraction is R14, with an inch of EPS it becomes R18, if you add two inches it's R22. etc.) With other insulation it's similar- XPS adds R5/inch, and with polyiso it adds R6/inch (a bit less, if it's a VERY cold climate- derate polyiso to R5.5/inch at +5F/-15C or below if that is your average binned-hourly mid-winter temperature.)
But be careful about going with polyiso with vapor-barrier foil facers, unless you put on enough that you can keep the interior side vapor-open, so that it has a path to drying. The amount of foam necessary to do that is highly local-climate dependent. In the US there are prescribed minimum R-values for the exterior insulation to be able to avoid interior vapor retarders, which are specific to each US climate zone
embedded in IRC code. These are minimums- there are no maximums, but if you use foil faced polyiso (which allows NO drying to the exterior), it is usually better to overshoot the minimum by 50% or more. With EPS or XPS the absolute minimum is still fine, but anything over R10 with EPS should be treated as if it were impermeable. With EPS you can go to about R16 or so before it becomes too vapor-tight.
There are many useful tips on how to install exterior rigid foam on
this blog piece, with many of the relevant details found only in embedded links. Since your windows are already installed yours will be by definition an
"innie" window setup. They have full detail drawings available to members in some of those links, but if you know how to flash a window it's usually not very difficult to handle 1-1.5". At 2"+ there is a bit more to it, but still not a rocket-science project to design.