Metal SIPs for enclosing an Indoor pool?
Last Post 10 Jan 2019 12:21 PM by cmkavala. 25 Replies.
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AltonUser is Offline
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14 Mar 2013 02:47 PM
Call the company to ask if they have any projects near your location.  You can learn a lot by watching a system being installed.
Residential Designer &
Construction Technology Consultant -- E-mail: Alton at Auburn dot Edu Use email format with @ and period .
334 826-3979
pcastlebergUser is Offline
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14 Mar 2013 02:52 PM
Yeah, I reached out to them already for some initial information and will see if I can find out where they have current projects being built. I appreciate the link.
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18 Apr 2013 05:03 PM
Does anyone have any experience building doors with torsion boxes or honeycomb cores? In my experience, it has been very difficult to build standard stile-and-rail doors in my workshop without having them warp and sag after some time. I heard that torsion boxes are exceptionally stable and have the unique ability to stay flat due to the amount of contact between the inner torsion box structure and the outer skin.

After several Google searches, on query for "honeycomb panels" led me to Singcore.com. Does anyone have any experience dealing with this company? Does anyone have any first-hand knowledge about their products? I am considering buying a torsion box panel from them to create a prototype. Reply With Quote
ali30User is Offline
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10 Jan 2019 08:03 AM
Posted By pcastleberg on 11 Mar 2013 10:32 PM
Alton I was kind of wondering the same thing about the chemicals. We would more than likely use a salt based system which essentially makes its own chlorine but if not we would probably use chlorine.

If we do this we would have a pool cover (automated) that would keep the pool covered at all times it was not in use to keep evaporation to a minimum and lower pool heating costs. We would also have a very good ventilation system in place to control the humidity of the air.

I would be curious if the rusting was more due to the humidity levels (and having condensation on the surfaces) or just to the chemical properties in the air?

Chris it sounds like you may have used Metal SIPs to enclose some pools? If so are there types of metal SIPs that are more suited for an application like this? Would aluminum skins be less likely to rust? Or are there G90 coated SIPs? If so are they significantly more in cost? You build in FL right? I would assume you have built close to the ocean? Metal SIPs close to the ocean need special SIPs?

Thanks!


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10 Jan 2019 08:05 AM
Posted By Alton on 11 Mar 2013 10:16 PM
Most pools that I am familiar with either use harsh chemicals or salt.  Both types will wreak havoc with metal unless the metal has at least a G90 coating of zinc on it.  Even then, I do not know what the life span of the zinc coated metal skins would be.

Most indoor heated pools that I have used had concrete walls which did well.  After a few years, the metal skin doors started rusting from the bottom up.

Since you will need good insulation in a wall not subject to rusting, consider using shotcrete panels with at least 1.5" of concrete on both sides with 4" or more of expanded polystyrene insulation inside.


I have suffered with the same issue and overcome with the same solution as you did. But the solution I made is slightly advanced from your's. https://www.polygroupstore.com/summer_waves_maintenance_kit_p/p56000019099.htm
cmkavalaUser is Offline
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10 Jan 2019 12:21 PM
You mean like this one ............. Permatherm 12" white galvalume SIPs( R-51) over indoor swimming pool , Plastisol coating is also available an resists many types of corrosion
Chris Kavala<br>[email protected]<br>1-877-321-SIPS<br />
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