Posted By Garth Sproule on 23 Sep 2010 12:42 PM
Here is a link to a discussion that you might find interesting:
http://www.greenbuildingadvisor.com/community/forum/general-questions/17954/airtight-drywall-approach
An interesting discussion. The drawbacks are about the same as noted here. I have SIP walls, so I'm only concerned with the ceiling drywall before the interior partition walls.
Posted By Garth Sproule on 23 Sep 2010 12:42 PM
My main concern in using this approach with truss rafters is that the problems with truss uplift will be more difficult to deal with, not less. The only way to deal with this would be to use some sort of molding at the interior wall to ceiling interface and be sure that the molding is attached to the ceiling only.
Well, we're about finished with the flat portion and will move onto the 3:12 scissor trusses. So far we've found that hanging the drywall is easy. Big sheets with no interruptions. Mud/tape/finish should go pretty fast.
I'm not sure why you would think that truss uplift problems will be worse. So far, we have the drywall attached only to the trusses. The interior walls will use truss clips. We have one up already to form the partition between flat and sloped. You're right that we will have to put molding around the tops of the wall rather than finish these spaces if we want to avoid any uplift issues. BUT the ceiling above is sealed. If you build the walls first, to avoid uplift you have to float the drywall. If you float the drywall, you would need to seal along the tops of the walls above the drywall with polyethylene or similar. This is non-trivial. So, as long as you're willing to go with molding and not finish the wall/ceiling seams, then the ceiling first is ahead here.
To me, the plumbing is about even. We have two bathrooms with one vent stack each, and the whole rough-plumbing could have been installed before the drywall. That may be mostly just a function of our particular build and I think, in general, plumbing complexity would increase, but only slightly.
Electrical is going to be a pain. We have good access, but we'll still end up crawling around on top of the trusses running wiring. I think that the electrical trades would have every right to complain that their task is more difficult. If we'd roughed in the ceiling boxes with enough copper to be sure that they'd reach the switches the task would be a little easier, but there'd still be wires to pull and holes to seal and a bunch of wasted copper.
If your comparison is ceiling first, vs. traditional drywalling, then the traditional approach obviously wins. However, if the goal is have the ceiling be an airtight part of a tight house, then I think the ceiling first is superior and less effort, even allowing for the challenges of electrical and plumbing. I could not imagine how you would get a good seal between the drywall and the tops of the interior partition. This includes around all the penetrations for electrical and plumbing, etc. You also need to seal between the interior walls and the exterior wall, to avoid air leaks there (any other gaps you can think of?). Walls first would also take a lot more attention to detail and would be easy to miss penetrations.
I still have no idea whether the saving in infiltration will make scrap of difference. Since it's my house, and I'm planning to live in it for many years, we are being particular detail oriented, probably excessively so in many cases. And this may be one of those cases. On the other hand, one of the selling points of a SIP roof is the limited infiltration, the fact that you can make the house tighter. Presumably if the infiltration through the ceiling drywall was negligible, this wouldn't be significant. (Ditto for foam sprayed under sheathing).
With either drywall approach, there's going to be a considerable added cost/effort to "doing it right". However, SIPs and spray foam are significantly more expensive (material cost) than cellulose. If "close enough" is good enough then traditional is the way to go, I have no idea which approach makes sense commercially if you're going for a really tight structure.