optimizing for Sips
Last Post 09 Feb 2013 03:57 PM by Dieseltwitch. 21 Replies.
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BrianUser is Offline
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03 Feb 2013 06:53 PM
In working on my plans I've run into the question of drawing optimization for SIPs. I know I need to work in blocks of 4'. But is that center line of wall to center line? or outsize edge to outside edge. I'm using REVIT 11' do do my drawings so I just need to know what I need to do
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03 Feb 2013 07:24 PM

Different designers will have their own way of doing things but with SIPs, I like to dimension from the outside edge to the outside edge.  In the design stage you will need to know the exact width of the SIP plus any fudge factor to minimize waste.  SIPs are available in various widths - not always divisible by 4.  Depends upon the type of material and the manufacturer.  Some SIPs may be 47-3/4" in width but when they go together for a long wall there may be some traveling.  If so, then one of the panels may have to be cut.  Some SIPs can be cut anywhere to make them fit.  Others may lose their tongue and groove connections if cut.

So, what SIP do you think you will use?   Installers who have used that brand can give you more info.  Also, check with the manufacturer about how to minimize waste.  Where will you be building.  If you are building in the southeast, I may be able to donate some time to help you.

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Construction Technology Consultant -- E-mail: Alton at Auburn dot Edu Use email format with @ and period .
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BrianUser is Offline
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04 Feb 2013 09:31 AM
Posted By Alton on 03 Feb 2013 07:24 PM

Different designers will have their own way of doing things but with SIPs, I like to dimension from the outside edge to the outside edge.  In the design stage you will need to know the exact width of the SIP plus any fudge factor to minimize waste.  SIPs are available in various widths - not always divisible by 4.  Depends upon the type of material and the manufacturer.  Some SIPs may be 47-3/4" in width but when they go together for a long wall there may be some traveling.  If so, then one of the panels may have to be cut.  Some SIPs can be cut anywhere to make them fit.  Others may lose their tongue and groove connections if cut.

So, what SIP do you think you will use?   Installers who have used that brand can give you more info.  Also, check with the manufacturer about how to minimize waste.  Where will you be building.  If you are building in the southeast, I may be able to donate some time to help you.



I think I will be using the Permatherm panels. I like their structure, lack of thermal bonding and thickness choices. I will be building in norther central Colorado just below the WY border. Lots of sun. Lots of wind, Mild amount of snow and rain, low humidity. I appreciate your offer to help. I will check with the mfg for details. I just thought they where all 4x8 based.
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DANDUser is Offline
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04 Feb 2013 04:24 PM
Check out Thermacore out of Indiana. I used them and their staff was great help, especially Kelly. That girl knows her stuff, and she saved me a lot of headaches. My wall panels were up to 18 feet tall and 8 feet wide. All the openings were cut per the drawings, not one mistake, and walls were 6 inch while the roof was 8 inches. All the electrical races were installed and it was a snap for the electricians. I am designing another SIP/IMP(roof). My electrician and I decided to run the wires for the next house in the attic and down instead of in the floor and up. The first house went up in 5.5 days including installing all exterior doors, windows, house wrap, and 30#felt on the roof. DanD
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04 Feb 2013 04:46 PM
You can minimize problems with some SIP dimensions by expanding or contracting your foundation by a foot or so. I did that very thing when I built my SIP house. I had exactly ZERO waste, and all the panels fit exactly as they were designed; no on the job wankering about. DanD
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04 Feb 2013 08:36 PM
Posted By DAND on 04 Feb 2013 04:24 PM
Check out Thermacore out of Indiana. I used them and their staff was great help, especially Kelly. That girl knows her stuff, and she saved me a lot of headaches. My wall panels were up to 18 feet tall and 8 feet wide. All the openings were cut per the drawings, not one mistake, and walls were 6 inch while the roof was 8 inches. All the electrical races were installed and it was a snap for the electricians. I am designing another SIP/IMP(roof). My electrician and I decided to run the wires for the next house in the attic and down instead of in the floor and up. The first house went up in 5.5 days including installing all exterior doors, windows, house wrap, and 30#felt on the roof. DanD


I looked at those. However, m going with metal sips :) Most all my ceilings will be vaulted so no attic to run wires in. But also most of my wiring will be 12vdc so I dont even have to have an inspecter look at it. Wahooo!!!! I hate inspectors!
$50/hr if I do it, $75/hr if you watch, $100/hr if you help!
BrianUser is Offline
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05 Feb 2013 03:01 PM
Posted By DAND on 04 Feb 2013 04:46 PM
You can minimize problems with some SIP dimensions by expanding or contracting your foundation by a foot or so. I did that very thing when I built my SIP house. I had exactly ZERO waste, and all the panels fit exactly as they were designed; no on the job wankering about. DanD


Could you give more detail on what you mean. Maybe some images
$50/hr if I do it, $75/hr if you watch, $100/hr if you help!
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06 Feb 2013 11:21 AM
Hey Brian, Sorry I was unclear, it is habitual with me. I used Thermacore in Indiana to build my panels. A nice and smart girl Kelly really helped me with my dimensions. After she uploaded my plans she advised me on my foundation dimensions to reduce (in my case) eliminate waste. On her advise I lengthened the N/S walls so a full 8' panel was used instead of modifying a panel "in the field". It saved waste (zero) and reduced the installation time since no panels needed to be cut on site. If you design in increments of 4' or 8' you should not have any waste from the panels, and all door and window openings will be laser cut in a factory, not on site where someone crawls around on top of a panel with a skill saw hoping to make a long straight cut. So a little time at the computer or with your designer getting the foundation dimensions correct can really pay off when it is time to erect the house.
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06 Feb 2013 11:48 AM
I do agree with Alton, better know the exact dimensions of the panels. I think metal panels are less forgiving than OSB (just my opinion). From high school geometry you will remember that a 1 degree mistake at 2 feet in length is almonst insignifiant but make a 40 foot run and see how much a 1 degree mistake makes. Be sure to have a lazer level straight foundation. As I understand it, to maintain level, the metal "C" chanel at the bottom may not touch the foundation all the way across, then the void between channel and foundation must be filled with foam.
I did not have any "travel" with my panels but we used straps and ratchets to pull them together, and an 8 pound sledge hammer was used to tap them tight.
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06 Feb 2013 12:41 PM
Panels can be tapped to force them together.  However, be careful that the tapping does not deform the tongue and groove.  Some panel companies will furnish a plastic tapping block that fits the edge of the panel.  This block will allow some heavy tapping and yet protect the joint so the next panel will snap together.

I may have missed this, but where will you be building?
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Construction Technology Consultant -- E-mail: Alton at Auburn dot Edu Use email format with @ and period .
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06 Feb 2013 05:14 PM
Posted By DAND on 06 Feb 2013 11:48 AM
I do agree with Alton, better know the exact dimensions of the panels. I think metal panels are less forgiving than OSB (just my opinion). From high school geometry you will remember that a 1 degree mistake at 2 feet in length is almonst insignifiant but make a 40 foot run and see how much a 1 degree mistake makes. Be sure to have a lazer level straight foundation. As I understand it, to maintain level, the metal "C" chanel at the bottom may not touch the foundation all the way across, then the void between channel and foundation must be filled with foam.
I did not have any "travel" with my panels but we used straps and ratchets to pull them together, and an 8 pound sledge hammer was used to tap them tight.



DAND,
having installed all types I can tell you that metal Sips are the most forgiving and do not require straps and rachets
They simply fit!
Chris Kavala<br>[email protected]<br>1-877-321-SIPS<br />
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07 Feb 2013 07:30 AM
I would use a 2ft module its less restrictive. That way a panel can be cut in half and used elsewhere. Structall Building Systems is the only manufacturer that has a metal SIP that is exactly 48 inches wide. They are a breeze to layout. The rest are a few inches short of that.
Metal SIP Building Designer<br>jeff@panelfusion(dot com) See us on Facebook
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07 Feb 2013 10:16 AM
Posted By cmkavala on 06 Feb 2013 05:14 PM

DAND,
having installed all types I can tell you that metal Sips are the most forgiving and do not require straps and rachets
They simply fit!

How air tight are the panel seams? Do they required to be taped or the use a gluing agent where the 2 panels meet?


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07 Feb 2013 02:03 PM
Lbear, I don't deny MIP's fit well. I was using 8 foot wide SIP's and they are heavier than a metal panel so need some tapping. The 8' wide panels have some benefits like reducing the seams by a large margin, which reduces the possibility of air infiltration, and minimizes thermal bridging too. We foam insulated all the seams as well. The jumbo panels also reduce the materials to connect said panels(screws and foam) and it reduces labor when installing them. We did need a crane to set them in place and that was not cheap, so I'm sure the cost of the crane was more than the cost of the extra labor. And you do have some wiggle room with the tongue and groove + spline if you need it that you do not have with metal. And if you do have to rework a panel in the field wood is my choice. You cannot stretch a metal panel, but you can scab on a 2xby with wood.
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07 Feb 2013 02:11 PM
Yes Chris they fit unless they don't fit, there in lies the problem with metal (no wiggle room). And you are limited to narrow panels with metal, you may find 48" metal panels, but I have never found a 96" metal panel. I wish I could find an 8' wide metal panel for my roof. If you know of one please let me know, I'm in the market for some.
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07 Feb 2013 02:25 PM
There is actually a lot of wiggle room with metal panels. If something is not exactly right you can bend the metal to get the joint together. The panels are so straight they normally just go together. I was putting together 31-foot tall panels. I don't think you could do that with wood. Wood won't bend and the "flexibility" is based on expanding your thermally bridged joints. Metal panels have no thermal bridging at the joints. I'm not sure if you have used metal panels but if not you might be surprised by how well they work. However I don't think I would want to try working with an 8-foot wide metal panel.
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07 Feb 2013 04:48 PM
Posted By DAND on 07 Feb 2013 02:03 PM
Lbear, I don't deny MIP's fit well. I was using 8 foot wide SIP's and they are heavier than a metal panel so need some tapping. The 8' wide panels have some benefits like reducing the seams by a large margin, which reduces the possibility of air infiltration, and minimizes thermal bridging too. We foam insulated all the seams as well. The jumbo panels also reduce the materials to connect said panels(screws and foam) and it reduces labor when installing them. We did need a crane to set them in place and that was not cheap, so I'm sure the cost of the crane was more than the cost of the extra labor. And you do have some wiggle room with the tongue and groove + spline if you need it that you do not have with metal. And if you do have to rework a panel in the field wood is my choice. You cannot stretch a metal panel, but you can scab on a 2xby with wood.



DAND,
technically you cannot strech OSB panels either,
but you can extend metal panels as well using back to back track,creating a "H" beam receiver
Chris Kavala<br>[email protected]<br>1-877-321-SIPS<br />
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07 Feb 2013 06:13 PM
Hey Chris, You said you would not use an 8-foot metal SIP, can you save me some struggles and tell me why? Is it because of weight, or some other problem with such a wide SIP? TY DD
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07 Feb 2013 06:41 PM
Posted By DAND on 07 Feb 2013 02:03 PM
Lbear, I don't deny MIP's fit well. I was using 8 foot wide SIP's and they are heavier than a metal panel so need some tapping. The 8' wide panels have some benefits like reducing the seams by a large margin, which reduces the possibility of air infiltration, and minimizes thermal bridging too. We foam insulated all the seams as well. The jumbo panels also reduce the materials to connect said panels(screws and foam) and it reduces labor when installing them. We did need a crane to set them in place and that was not cheap, so I'm sure the cost of the crane was more than the cost of the extra labor. And you do have some wiggle room with the tongue and groove + spline if you need it that you do not have with metal. And if you do have to rework a panel in the field wood is my choice. You cannot stretch a metal panel, but you can scab on a 2xby with wood.

A steel SIP like those that Chris distributes does NOT thermally bridge at the panel connections. As far as I am aware, they are foam to foam friction fit connections.

I don't see the benefit for 8' wide panels and they would require a crane to move instead of being able to be moved by hand like the 4' wide panels.


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07 Feb 2013 06:47 PM
Posted By DAND on 07 Feb 2013 06:13 PM
Hey Chris, You said you would not use an 8-foot metal SIP, can you save me some struggles and tell me why? Is it because of weight, or some other problem with such a wide SIP? TY DD



I don’t recall ever saying I wouldn’t use 8 ft. wide steel sips,
but they are simply not available,
But while we are on the subject 4 foot and narrower – 3 men can stand a 6” x 30 foot tall wall by hand (no crane) that would not be possible with a 8ft. wide panel
I personally prefer 1 meter widths because they are easy to grab a hold of and stack nicely side by side for international container shipments
Chris Kavala<br>[email protected]<br>1-877-321-SIPS<br />
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